双组份打胶机实操科普：出胶体这样保养维护，延长寿命保顺畅

　　Practical popularization of two-component gluing machine: Maintaining and repairing the glue in this way can extend its service life and ensure smooth operation

　　在双组份打胶机的核心部件中，出胶体直接决定出胶精度和封胶质量，堪称设备的“核心输出端”。如果出胶体保养不到位，很容易出现余胶固化堵塞、密封件老化漏胶、活动卡顿等问题，不仅影响生产效率，还会缩短部件使用寿命，增加维修成本。其实出胶体的保养维护并不复杂，核心就三件事：及时清余胶、定期查密封、按时加润滑。今天就结合一线实操经验，给大家科普双组份打胶机出胶体的具体保养维护方法。

　　In the core components of the two-component glue machine, the glue output directly determines the glue accuracy and sealing quality, making it the "core output end" of the equipment. If the maintenance of the adhesive is not in place, it is easy to encounter problems such as residual adhesive solidification and blockage, aging and leakage of seals, and jamming of activities, which not only affect production efficiency but also shorten the service life of components and increase maintenance costs. In fact, the maintenance and upkeep of colloids are not complicated. The core is three things: timely cleaning of residual glue, regular inspection of seals, and timely lubrication. Today, based on practical experience on the front line, we will share with you the specific maintenance methods for the glue produced by the two-component glue machine.

　　先跟大家理清核心逻辑：出胶体的故障多源于“胶液残留固化”“密封失效”“摩擦卡顿”，保养维护的核心就是针对性解决这三个问题。操作全程围绕“使用后即时清洁、定期巡检排查、按时润滑养护”展开，不用复杂工具，按规范流程操作就能有效规避故障，新手也能轻松掌握。

　　First, let me clarify the core logic with everyone: the main causes of colloidal failures are "residual solidification of glue", "sealing failure", and "friction jamming". The core of maintenance is to address these three issues in a targeted manner. The entire operation revolves around "immediate cleaning after use, regular inspection and troubleshooting, and timely lubrication and maintenance". Without the need for complex tools, following standardized procedures can effectively avoid faults, and even beginners can easily master it.

　　第一点，使用后即时清理出胶口余胶，杜绝堵塞隐患。双组份打胶机用的黑胶、硅酮胶极易干结固化，每次用完设备后，必须在胶液未固化前清理余胶。操作时先让设备停机泄压，然后用干净的无尘布蘸取少量专用清洗剂，轻轻擦拭出胶口及周边残留的胶液；如果有少量胶液已经开始凝固，可用塑料刮刀轻轻刮除，切记不要用金属工具硬刮，避免划伤出胶口内壁，影响后续出胶精度。清理完成后，可在出胶口涂抹一层薄薄的专用防护油，进一步防止残留胶液干结。

　　The first point is to immediately clean the remaining glue at the glue outlet after use to eliminate the risk of blockage. The black glue and silicone glue used in the two-component glue machine are prone to dry and solidify. After each use of the equipment, the remaining glue must be cleaned before the glue liquid solidifies. During operation, first shut down the equipment to relieve pressure, then use a clean dust-free cloth dipped in a small amount of specialized cleaning agent to gently wipe off the adhesive outlet and any residual adhesive around it; If a small amount of adhesive has started to solidify, it can be gently scraped off with a plastic scraper. Do not use metal tools to scrape hard, to avoid scratching the inner wall of the adhesive outlet and affecting the subsequent adhesive accuracy. After cleaning, a thin layer of specialized protective oil can be applied to the glue outlet to further prevent residual glue from drying out.

　　第二点，定期检查密封件，及时更换避免漏胶。密封件是出胶体防漏胶的关键，长期受胶液腐蚀和机械摩擦，容易出现老化、裂纹、变形等问题。建议每周巡检一次，重点观察出胶体的密封环、密封圈是否有漏胶痕迹，用手轻轻触摸感受是否有弹性衰减。如果发现密封件老化、损坏，要立即停机更换同型号的密封件——更换时先清理密封槽内的残留胶液和杂质，再将新密封件平稳放入槽内，确保安装到位、无偏移，最后按规范拧紧固定部件，避免因安装不当再次出现漏胶。

　　The second point is to regularly check the seals and replace them in a timely manner to avoid glue leakage. Seals are the key to producing colloidal leak proof adhesive. They are prone to aging, cracking, deformation, and other problems due to long-term corrosion and mechanical friction caused by the adhesive solution. It is recommended to conduct a weekly inspection, focusing on observing whether there are any traces of glue leakage on the sealing ring and sealing ring of the gel, and gently touch them with your hand to feel if there is any elastic attenuation. If the seal is found to be aged or damaged, the machine should be stopped immediately to replace it with a seal of the same model. When replacing, the residual glue and impurities in the sealing groove should be cleaned first, and then the new seal should be smoothly placed in the groove to ensure that it is installed in place without deviation. Finally, the fixed components should be tightened according to the specifications to avoid leakage of glue again due to improper installation.

　　第三点，定期加注润滑油，保障活动部位顺畅运行。出胶体的活动关节、丝杆等部位，长期运行会产生摩擦损耗，导致动作卡顿，影响出胶稳定性。建议每月或每运行50小时，给出胶体的活动部位加注一次专用润滑油（或润滑脂）。加注前先清理部件表面的灰尘和胶渍，然后将润滑油均匀涂抹在活动部位，转动部件让润滑油充分渗透；注意加注量要适中，避免过多润滑油溢出污染胶路，同时要选用与设备匹配的专用润滑油，不能用普通机油替代。

　　Thirdly, regularly add lubricating oil to ensure smooth operation of moving parts. The active joints, screws, and other parts that produce the adhesive will experience friction and wear during long-term operation, leading to motion lag and affecting the stability of the adhesive. It is recommended to add specialized lubricating oil (or grease) to the active parts of the colloid once a month or every 50 hours of operation. Before filling, clean the dust and glue stains on the surface of the components, then evenly apply lubricating oil to the moving parts, and rotate the components to allow the lubricating oil to fully penetrate; Pay attention to the moderate filling amount to avoid excessive lubricant overflow and contamination of the rubber path. At the same time, use specialized lubricant that matches the equipment and cannot be replaced by ordinary engine oil.

　　这里补充几个实操注意点：一是所有保养操作前必须停机并泄压，避免设备意外启动或胶液喷射造成安全隐患；二是清理和保养时要保持操作环境整洁，避免杂质进入出胶体内部；三是密封件和润滑油要妥善存放，密封件避免阳光直射老化，润滑油要密封保存防止污染；四是建议建立保养台账，记录每次清理、检查、更换部件的时间，方便后续追溯和规律养护。

　　Here are a few practical points to note: Firstly, all maintenance operations must be stopped and depressurized to avoid safety hazards caused by accidental equipment start-up or glue spray; Secondly, during cleaning and maintenance, the operating environment should be kept clean to prevent impurities from entering the interior of the gel; Thirdly, the sealing components and lubricating oil should be stored properly. The sealing components should be protected from direct sunlight aging, and the lubricating oil should be sealed and stored to prevent contamination; Fourthly, it is recommended to establish a maintenance ledger to record the time of each cleaning, inspection, and replacement of components, facilitating subsequent traceability and regular maintenance.

　　除了这三点核心保养，日常还要注意避免出胶体受到碰撞、挤压，存放和使用时轻拿轻放；如果设备长期停用，要彻底清理出胶体内部胶液，更换新的密封件，涂抹防护油后密封保存。这些细节能进一步延长出胶体的使用寿命。

　　In addition to these three core maintenance points, daily attention should also be paid to avoiding the collision and compression of colloids, and to handling them gently during storage and use; If the equipment is not used for a long time, it is necessary to thoroughly clean the gel inside, replace the new seal, apply protective oil, and seal for storage. These details can further extend the service life of the colloid.

　　出胶体的保养维护是双组份打胶机日常运维的关键环节，看似简单的三个步骤，却能有效规避80%以上的出胶故障。对一线操作人员来说，养成规范的保养习惯，不仅能减少生产线停摆时间，还能降低维修成本，保障封胶质量稳定。希望这次科普能帮到大家，要是在保养过程中发现出胶体有严重磨损、变形等问题，及时停止使用并联系设备厂家检修更换。

　　The maintenance and upkeep of the glue dispensing machine is a crucial part of its daily operation and maintenance. Despite the seemingly simple three steps, it can effectively avoid over 80% of glue dispensing failures. For frontline operators, developing standardized maintenance habits can not only reduce production line downtime, but also lower maintenance costs and ensure stable sealing quality. I hope this science popularization can help everyone. If you find serious wear and deformation of the gel during maintenance, stop using it in a timely manner and contact the equipment manufacturer for repair and replacement.

　　本文由  双组份打胶机 友情奉献.更多有关的知识请点击  http://www.jncsjx.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

　　This article is a friendly contribution from a two-component glue machine For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.