全自动封胶线实操科普：板压压合效果差？四角落差这样调精准

　　Practical popularization of fully automatic sealing line: Poor board pressing effect? Adjust the four corner drop accurately like this

　　在全自动封胶线的生产流程中，板压环节是保障中空玻璃合片后贴合紧密的核心工序。板压压合效果直接影响后续封胶质量——如果压合不匀，会导致玻璃间存在缝隙，后续容易出现密封不严、起雾进水等问题；要是四角压力偏差大，还可能造成玻璃受力不均、边缘破损。不少一线操作人员遇到板压压合效果不好时，不知道从何下手，其实核心解决方案就是调整四角落差，让板压面保持水平。今天就结合实操细节，给大家科普全自动封胶线板压四角落差的调整方法。

　　In the production process of the fully automatic sealing line, the plate pressing step is the core process to ensure a tight fit of the insulated glass after lamination. The pressing effect of the board directly affects the subsequent sealing quality - if the pressing is not uniform, it will cause gaps between the glass, which can lead to problems such as poor sealing, fogging, and water ingress in the future; If there is a large deviation in the four corner pressure, it may also cause uneven stress on the glass and edge damage. Many frontline operators do not know where to start when the board pressing effect is not good. In fact, the core solution is to adjust the four corner drop to keep the board pressing surface level. Today, based on practical details, we will explain to you the adjustment method of the four corner drop of the fully automatic sealing line board.

　　先跟大家理清核心逻辑：板压能实现均匀压合，关键在于四个角的距离一致，形成平整的压合面。一旦某一角距离偏差过大，就会出现局部压合不实或过度挤压的情况。调整的核心思路很简单：先通过测量找到误差大的角，再通过调节部件修正距离，最后固定锁死，全程围绕“找平四角落差”展开，不用复杂设备，普通测量工具和扳手就能完成。

　　First, let me clarify the core logic: board pressing can achieve uniform pressing, and the key is that the distance between the four corners is consistent, forming a flat pressing surface. Once the distance deviation of a certain corner is too large, there will be local compression or excessive squeezing. The core idea of adjustment is simple: first, find the angle with large error through measurement, then correct the distance through adjusting the components, and finally fix and lock it. The whole process revolves around "leveling the four angle drop", which can be completed without complex equipment, ordinary measuring tools and wrenches.

　　第一步，张开板压，精准测量四角落差。首先操作设备，将板压张开到合适的操作位置，确保有足够的空间测量和调整。然后拿出钢板尺或卷尺，以板压的基准面为参照，分别测量四个角的间距数值，做好清晰记录。比如测量后发现，三个角间距都是350mm，唯独一个角是352mm，这就明确了调整目标——重点修正这个误差2mm的角，让其间距与其他三角保持一致。

　　The first step is to open the plate and accurately measure the four corner drop. Firstly, operate the equipment and spread the board to the appropriate operating position to ensure sufficient space for measurement and adjustment. Then take out a steel ruler or tape measure, use the reference surface of the plate as a reference, measure the spacing values of the four corners separately, and make clear records. For example, after measurement, it was found that the spacing between the three corners was 350mm, but only one corner was 352mm. This clarifies the adjustment goal - to focus on correcting this angle with an error of 2mm, so that its spacing is consistent with other triangles.

　　第二步，拆解固定螺丝，调节目标角滚珠丝杠。找到误差较大的角对应的调节部件，先将该角的四颗固定螺丝用扳手依次拆下，注意把螺丝妥善收纳，避免丢失或混淆。拆完螺丝后，找到对应的滚珠丝杠（也就是大家常说的“滚螺丝杠”），这是调节板压间距的核心部件。这里要记住关键调节规律：顺时针拧动滚珠丝杠，板压会逐渐压紧，对应间距变小；逆时针拧动，板压会松开，对应间距变大。

　　Step two, disassemble the fixing screws and adjust the target angle ball screw. Find the adjustment component corresponding to the angle with a large error, and first remove the four fixed screws of the angle one by one with a wrench. Pay attention to properly storing the screws to avoid loss or confusion. After removing the screws, find the corresponding ball screw (also known as the "rolling screw rod"), which is the core component for adjusting the plate pressure spacing. Remember the key adjustment rule here: turn the ball screw clockwise, and the plate pressure will gradually tighten, corresponding to a smaller spacing; Turning counterclockwise will release the plate pressure and increase the corresponding spacing.

　　调节时要小幅度转动丝杠，每拧动半圈就用尺子复测一次间距，避免一次调幅过大导致误差反向。比如之前误差2mm的角，需要顺时针拧动丝杠，逐步将间距从352mm调整到350mm，与其他三角保持一致。调整过程中要耐心，确保间距数值精准，这是保证压合均匀的关键。

　　When adjusting, the screw should be rotated slightly, and the spacing should be re measured with a ruler every half turn to avoid errors caused by excessive amplitude adjustment. For example, for an angle with a previous error of 2mm, the screw needs to be turned clockwise to gradually adjust the spacing from 352mm to 350mm, keeping it consistent with other triangles. Patience is required during the adjustment process to ensure accurate spacing values, which is the key to ensuring even compression.

　　第三步，复核间距，拧紧固定螺丝。当目标角间距调整到位后，再次用尺子复测四个角的间距，确认所有数值一致、无偏差。复核无误后，将之前拆下的四颗固定螺丝重新装回原位，用扳手依次拧紧。拧紧时要注意力度均匀，避免过度用力损坏螺纹，同时确保螺丝完全锁死，防止设备运行中因振动导致板压位置偏移，再次出现压合问题。

　　Step three, review the spacing and tighten the fixing screws. After adjusting the target angle spacing in place, use a ruler to re measure the spacing between the four corners and confirm that all values are consistent and have no deviation. After verifying that there are no errors, reinstall the four previously removed fixing screws and tighten them in sequence with a wrench. When tightening, pay attention to even force to avoid damaging the threads with excessive force. At the same time, ensure that the screws are completely locked to prevent the displacement of the plate pressing position due to vibration during equipment operation, which may cause pressing problems again.

　　这里补充几个实操注意点：一是调整前必须让设备停机并锁定，避免板压意外动作造成安全隐患；二是测量时要保证尺子放正，读数精准，避免因测量误差导致调整失效；三是如果多个角存在误差，要逐一调整，调整完一个角就复核一次整体间距，防止相互影响；四是调整完成后，建议空载运行一次板压动作，观察是否平稳，再进行试生产。

　　Here are a few practical points to note: firstly, the equipment must be shut down and locked before adjustment to avoid safety hazards caused by unexpected board pressure movements; The second is to ensure that the ruler is placed correctly and the reading is accurate during measurement, in order to avoid adjustment failure caused by measurement errors; Thirdly, if there are errors in multiple corners, they should be adjusted one by one. After adjusting one corner, the overall spacing should be rechecked to prevent mutual influence; Fourthly, after the adjustment is completed, it is recommended to run the plate pressing action without load once, observe whether it is stable, and then proceed with trial production.

　　日常维护也能提前预防板压压合问题：建议每月定期测量一次板压四角落差，发现轻微偏差及时调整，避免小问题积累成大故障；同时定期检查固定螺丝的紧固状态，防止振动导致松动；还要保持滚珠丝杠的清洁，定期涂抹润滑油，确保调节顺畅，减少部件磨损。

　　Daily maintenance can also prevent board pressing problems in advance: it is recommended to regularly measure the four corner drop of the board pressing once a month, and adjust any slight deviations in a timely manner to avoid small problems accumulating into major failures; Regularly check the fastening status of the fixing screws to prevent loosening caused by vibration; It is also necessary to keep the ball screw clean and regularly apply lubricating oil to ensure smooth adjustment and reduce component wear.

　　板压调整是全自动封胶线的基础维护技巧，看似简单，却直接决定封胶质量和产品合格率。对一线操作人员来说，掌握“测量-调节-固定”的核心步骤，就能快速解决压合效果不佳的问题，减少返工和生产延误。希望这次科普能帮到大家，要是调整后仍有压合问题，可进一步检查板压面是否有异物、部件是否磨损，或联系设备厂家技术支持。

　　Plate pressure adjustment is a fundamental maintenance technique for fully automatic sealing lines. Although it may seem simple, it directly determines the sealing quality and product qualification rate. For frontline operators, mastering the core steps of "measurement adjustment fixation" can quickly solve the problem of poor pressing effect, reduce rework and production delays. I hope this science popularization can help everyone. If there are still pressing problems after adjustment, you can further check whether there are foreign objects on the pressing surface of the board, whether the components are worn, or contact the technical support of the equipment manufacturer.

　　本文由  全自动封胶线 友情奉献.更多有关的知识请点击  http://www.jncsjx.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

　　This article is a friendly contribution from the fully automatic sealing line For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.