中空玻璃生产线：清洗机这样保养，清洁高效更耐用

　　Hollow glass production line: The cleaning machine is maintained in this way for efficient and durable cleaning

　　在中空玻璃生产线中，清洗机是保障玻璃表面洁净度的关键设备——只有玻璃表面无杂质、无污渍，后续合片、封胶才能保证密封性能，避免出现起雾、进水等质量问题。如果清洗机保养不到位，很容易出现毛刷卡滞、管路堵塞、喷淋不均等故障，不仅影响清洗效果，还会缩短设备使用寿命。其实清洗机的日常保养并不复杂，核心就四件事：清毛刷滚轮、换水箱清水、疏通喷淋嘴、加传动润滑。今天就结合一线实操经验，给大家科普中空玻璃生产线清洗机的具体保养方法。

　　In the production line of insulating glass, the cleaning machine is a key equipment to ensure the cleanliness of the glass surface - only when the glass surface is free of impurities and stains, can the subsequent lamination and sealing ensure the sealing performance and avoid quality problems such as fogging and water ingress. If the cleaning machine is not maintained properly, it is easy to encounter problems such as brush sticking, pipeline blockage, and uneven spraying, which not only affect the cleaning effect but also shorten the service life of the equipment. In fact, the daily maintenance of a cleaning machine is not complicated. The core is four things: cleaning the brush roller, changing the water tank, unclogging the spray nozzle, and adding transmission lubrication. Today, based on practical experience on the front line, we will share with you the specific maintenance methods for the cleaning machine of the insulated glass production line.

　　先跟大家理清核心逻辑：清洗机的故障多源于“杂质堆积”和“润滑失效”，保养的核心就是针对性解决这两类问题。操作全程围绕“定期清理杂质、保障水路通畅、维持传动顺畅”展开，不用复杂工具，按规范流程操作就能有效规避故障，新手也能轻松掌握。

　　First, let me clarify the core logic: the faults of cleaning machines are mainly caused by "impurity accumulation" and "lubrication failure", and the core of maintenance is to solve these two types of problems in a targeted manner. The entire operation revolves around "regularly cleaning impurities, ensuring smooth waterways, and maintaining smooth transmission". Without the need for complex tools, following standardized procedures can effectively avoid faults, and even beginners can easily master it.

　　第一点，定期清理毛刷和滚轮，杜绝杂质干扰。清洗机的毛刷和滚轮是直接接触玻璃的核心部件，生产过程中很容易缠绕杂质、残留玻璃碎屑，时间长了会降低清洗效果，甚至划伤玻璃表面。建议每周至少清理一次，操作前先停机断电，打开清洗机侧盖，用干净的毛刷或高压气枪清理毛刷缝隙和滚轮表面的杂质、碎屑；如果毛刷出现脱毛、变形等情况，要及时更换，确保毛刷能紧密贴合玻璃表面，保证清洁力度。

　　The first point is to regularly clean the brushes and rollers to prevent impurities from interfering. The brush and roller of the cleaning machine are the core components that directly contact the glass. During the production process, it is easy to entangle impurities and residual glass debris, which can reduce the cleaning effect over time and even scratch the surface of the glass. It is recommended to clean at least once a week. Before operation, stop the machine and turn off the power. Open the side cover of the cleaning machine and use a clean brush or high-pressure air gun to clean the gaps between the brushes and impurities and debris on the surface of the rollers; If the brush experiences hair removal, deformation, or other issues, it should be replaced promptly to ensure that the brush can tightly adhere to the glass surface and maintain cleanliness.

　　第二点，检查水箱水质，定期更换清水。水箱是清洗机的供水核心，水中的杂质会随着水流进入管路和喷淋嘴，长期堆积就会造成堵塞。建议每天开机前检查水箱水质，若发现水变浑浊、有沉淀，要及时更换清水；更换时先将水箱内的污水排空，用清水冲洗水箱内壁，去除底部沉淀的杂质，再加入干净的清水，必要时可添加适量专用玻璃清洗液，提升清洗效果。另外，要注意保持水箱密封，避免外界灰尘落入污染水质。

　　Secondly, check the water quality of the water tank and replace it with clean water regularly. The water tank is the core of the cleaning machine's water supply, and impurities in the water will enter the pipeline and spray nozzle with the water flow, causing blockage if they accumulate for a long time. It is recommended to check the water quality of the water tank before starting up every day. If the water becomes turbid or has sediment, it should be replaced with clean water in a timely manner; When replacing, first drain the sewage in the water tank, rinse the inner wall of the water tank with clean water to remove impurities from the bottom sediment, and then add clean water. If necessary, add an appropriate amount of specialized glass cleaning solution to improve the cleaning effect. Additionally, it is important to keep the water tank sealed to prevent external dust from contaminating the water quality.

　　第三点，排查喷淋嘴，及时疏通保障喷淋均匀。喷淋嘴堵塞是导致清洗不均的常见原因，建议每周巡检一次。逐一检查清洗机内的喷淋嘴，若发现某一喷嘴出水量变小、喷雾不均匀，或完全不出水，就说明存在堵塞。疏通时可先将喷淋嘴拆下，用细铁丝或专用通针清理喷嘴内的杂质，再用清水冲洗干净后装回原位；如果喷淋嘴磨损严重、无法彻底疏通，要及时更换同型号的喷淋嘴，确保所有喷淋嘴出水均匀。

　　The third point is to inspect the spray nozzle and promptly clear it to ensure even spraying. Blockage of spray nozzles is a common cause of uneven cleaning, and it is recommended to conduct weekly inspections. Check the spray nozzles in the washer one by one. If the water output of a nozzle decreases, the spray is uneven, or there is no water at all, it means there is blockage. When dredging, the spray nozzle can be removed first, and impurities inside the nozzle can be cleaned with a fine wire or a special needle. Then, rinse it with clean water and reinstall it in its original position; If the spray nozzle is severely worn and cannot be completely unblocked, it is necessary to replace it with a spray nozzle of the same model in a timely manner to ensure that all spray nozzles discharge water evenly.

　　第四点，定期加注润滑油，保障传动部位顺畅运行。清洗机的传送带、齿轮、轴承等传动部位，长期运行会产生摩擦损耗，导致运行卡顿、噪音增大。建议每月或每运行80小时，给这些传动部位加注一次专用润滑油。加注前先清理部件表面的灰尘和水渍，然后将润滑油均匀涂抹或注入传动部位，转动部件让润滑油充分渗透；注意加注量要适中，避免过多润滑油溢出污染玻璃或水箱，同时要选用与设备匹配的专用润滑油，不能用普通机油替代。

　　The fourth point is to regularly add lubricating oil to ensure smooth operation of the transmission parts. The transmission parts of the cleaning machine, such as the conveyor belt, gears, bearings, etc., will experience frictional losses during long-term operation, leading to operational lag and increased noise. It is recommended to add specialized lubricating oil to these transmission parts once a month or every 80 hours of operation. Before filling, clean the dust and water stains on the surface of the components, then evenly apply or inject lubricating oil into the transmission parts, and rotate the components to allow the lubricating oil to fully penetrate; Pay attention to the moderate amount of oil added to avoid excessive lubricating oil overflowing and contaminating the glass or water tank. At the same time, use specialized lubricating oil that matches the equipment and cannot be replaced by ordinary engine oil.

　　这里补充几个实操注意点：一是所有保养操作前必须停机并切断电源，避免设备意外启动造成安全隐患；二是清理和保养时要保持操作环境整洁，避免杂质进入设备内部；三是更换的配件（如毛刷、喷淋嘴）要选用原厂或匹配型号的，确保与设备适配；四是建议建立保养台账，记录每次清理、换水、疏通、加润滑的时间，方便后续追溯和规律养护。

　　Here are a few practical points to note: Firstly, all maintenance operations must be stopped and the power must be cut off to avoid safety hazards caused by accidental equipment start-up; Secondly, during cleaning and maintenance, the operating environment should be kept clean to prevent impurities from entering the interior of the equipment; Thirdly, the replacement accessories (such as brushes and spray nozzles) should be selected from the original factory or matching models to ensure compatibility with the equipment; Fourthly, it is recommended to establish a maintenance ledger to record the time of each cleaning, water change, dredging, and lubrication, facilitating subsequent traceability and regular maintenance.

　　除了这四点核心保养，日常还要注意避免坚硬物体碰撞清洗机的毛刷和喷淋系统；如果设备长期停用，要彻底排空水箱内的水，清理干净毛刷和滚轮上的残留杂质，对传动部位加注防护油后密封保存。这些细节能进一步延长清洗机的使用寿命。

　　In addition to these four core maintenance points, daily attention should also be paid to avoiding collisions between hard objects and the brush and spray system of the cleaning machine; If the equipment is not used for a long time, the water in the water tank should be completely drained, residual impurities on the brushes and rollers should be cleaned, and protective oil should be added to the transmission parts before sealing and storing. These details can further extend the service life of the cleaning machine.

　　清洗机的保养维护是中空玻璃生产线日常运维的重要环节，看似简单的四个步骤，却能有效规避大部分清洗故障，保障玻璃清洁质量稳定。对一线操作人员来说，养成规范的保养习惯，不仅能减少生产线停摆时间，还能降低维修成本，提升整体生产效率。希望这次科普能帮到大家，要是在保养过程中发现清洗机有严重部件损坏、无法正常运行等问题，及时停止使用并联系设备厂家检修更换。

　　The maintenance and upkeep of the cleaning machine is an important part of the daily operation and maintenance of the insulated glass production line. The seemingly simple four steps can effectively avoid most cleaning failures and ensure stable glass cleaning quality. For frontline operators, developing standardized maintenance habits can not only reduce production line downtime, but also lower maintenance costs and improve overall production efficiency. I hope this science popularization can help everyone. If serious component damage or malfunction of the cleaning machine is found during maintenance, stop using it in a timely manner and contact the equipment manufacturer for repair and replacement.

　　本文由  中空玻璃生产线 友情奉献.更多有关的知识请点击  http://www.jncsjx.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

　　This article is a friendly contribution from the insulating glass production line For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.