中空玻璃丁基胶涂布机突发停电？这样清洗胶枪，次日正常开工

　　Sudden power outage of butyl rubber coating machine for insulating glass? Clean the glue gun like this and start working normally the next day

　　在中空玻璃生产中，中空玻璃丁基胶涂布机是保障玻璃密封性能的关键设备，丁基胶具有遇固化快速定型的特性。如果设备运行中突然停电，胶枪内残留的丁基胶会因无法及时排出而逐渐固化，进而堵塞胶枪管路，后续开机不仅难以正常出胶，还可能损坏设备部件。因此，停电后及时、正确地清洗胶枪至关重要。今天就专门科普中空玻璃丁基胶涂布机的应急处理技巧，详细说说突发停电后清洗胶枪的具体操作方法。

　　In the production of insulating glass, the butyl rubber coating machine for insulating glass is a key equipment to ensure the sealing performance of the glass. Butyl rubber has the characteristic of rapid solidification and shaping. If there is a sudden power outage during equipment operation, the residual butyl rubber in the glue gun will gradually solidify due to the inability to be discharged in a timely manner, thereby blocking the glue gun pipeline. Subsequent startup may not only make it difficult to dispense glue normally, but also damage equipment components. Therefore, it is crucial to clean the glue gun promptly and correctly after a power outage. Today, we will specifically explain the emergency handling techniques of the butyl rubber coating machine for insulating glass, and provide detailed instructions on how to clean the glue gun after a sudden power outage.

　　先跟大家理清核心应急逻辑：突发停电后，设备失去动力无法正常驱动胶液排出，我们的核心思路是通过手动调整气流方向，利用设备残留的气压将胶枪内的丁基胶排出，实现胶枪清洗。整个操作无需复杂工具，重点在于找准关键部件（出胶总阀、对应白胶供胶组电磁阀），按规范步骤调整，避免胶液固化堵塞。

　　First, let me clarify the core emergency logic: after a sudden power outage, the equipment loses power and cannot drive the adhesive liquid to be discharged normally. Our core idea is to manually adjust the airflow direction and use the residual air pressure of the equipment to discharge the butyl rubber in the adhesive gun, achieving cleaning of the adhesive gun. The entire operation does not require complex tools, the focus is on finding the key components (glue outlet valve, corresponding white glue supply solenoid valve), adjusting according to the standard steps, and avoiding glue solidification and blockage.

　　第一步，调整出胶总阀气管方向。停电后首先找到设备的出胶总阀，总阀上连接着两根气管，这两根气管控制着供胶的气流方向。我们需要将这两根气管的连接方向颠倒过来，也就是把原来接进气口的气管换到出气口，原来接出气口的换到进气口。这一步的目的是改变气流方向，为后续手动排出胶枪内的丁基胶提供动力基础，操作时注意轻拿轻放气管，避免接口损坏漏气。

　　The first step is to adjust the direction of the rubber main valve air pipe. After the power outage, the first thing to find is the glue outlet valve of the equipment, which is connected to two air pipes that control the direction of the glue supply airflow. We need to reverse the connection direction of these two air pipes, that is, replace the air pipe that was originally connected to the inlet with the outlet, and replace the one that was originally connected to the outlet with the inlet. The purpose of this step is to change the direction of the airflow and provide a power basis for manually discharging the butyl rubber from the glue gun in the future. When operating, be careful to handle the exhaust pipe gently to avoid damage to the interface and air leakage.

　　第二步，手动触发对应供胶组电磁阀排胶。气管方向调整完成后，先确认当前设备使用的是哪一组白胶供胶系统，然后找到该供胶组对应的电磁阀，电磁阀上有两个红色按钮。接下来反复按压这两个红色按钮，通过手动触发的方式，利用调整方向后的气流驱动胶枪内的丁基胶排出。操作时要留意机头处的出胶情况，直到机头排出干净的白胶（无残留杂质、胶液连贯），就说明胶枪内部已经清洗干净。

　　Step 2, manually trigger the corresponding adhesive supply group solenoid valve to discharge the adhesive. After adjusting the direction of the trachea, first confirm which set of white glue supply system the current equipment is using, and then find the corresponding solenoid valve for that glue supply set. There are two red buttons on the solenoid valve. Next, repeatedly press these two red buttons and manually trigger them to use the adjusted airflow to drive the butyl rubber inside the glue gun to be discharged. When operating, pay attention to the glue dispensing situation at the machine head until the machine head discharges clean white glue (with no residual impurities and continuous glue solution), which indicates that the inside of the glue gun has been cleaned.

　　第三步，恢复气管原始方向。确认胶枪清洗干净后，将之前颠倒的出胶总阀两根气管恢复到原来的连接方向，确保接口连接牢固，避免次日开机时出现气流泄漏的情况。这一步不能遗漏，否则次日设备正常供电后，供胶方向会异常，无法正常生产。

　　Step three, restore the original direction of the trachea. After confirming that the glue gun is cleaned thoroughly, restore the two gas pipes of the previously reversed glue outlet valve to their original connection direction, ensuring that the interface is firmly connected to avoid air leakage when starting up the next day. This step cannot be missed, otherwise the next day when the equipment is powered on normally, the direction of glue supply will be abnormal, and normal production will not be possible.

　　这里给大家补充几个实操注意事项：一是停电后要尽快操作，避免胶枪内的丁基胶长时间停留固化，增加清洗难度；二是调整气管和按压电磁阀按钮时，要注意周边环境安全，避免气管脱落导致胶液溅到身上或设备其他部件；三是如果排出的胶液中含有较多杂质，清洗后可简单擦拭机头出胶口，确保无残留；四是操作完成后，做好设备状态记录，方便次日开机前快速确认。

　　Here are a few practical precautions for everyone: Firstly, it is necessary to operate as soon as possible after power outage to avoid the butyl rubber in the glue gun staying and solidifying for a long time, which increases the difficulty of cleaning; Secondly, when adjusting the trachea and pressing the solenoid valve button, attention should be paid to the safety of the surrounding environment to avoid the trachea falling off and causing the glue to splash onto the body or other components of the equipment; Thirdly, if the discharged glue contains a lot of impurities, the glue outlet of the machine head can be simply wiped after cleaning to ensure no residue; Fourthly, after the operation is completed, keep a record of the equipment status for quick confirmation before starting up the next day.

　　另外，日常生产中也可以提前做好预防：比如配备应急照明设备，方便停电后快速找到操作部件；定期检查出胶总阀、气管和电磁阀的状态，确保接口牢固、部件正常，减少停电后操作的故障隐患。这些小准备能让停电后的应急处理更顺畅。

　　In addition, preventive measures can also be taken in advance in daily production, such as equipping emergency lighting equipment to facilitate quick access to operating components after a power outage; Regularly check the status of the glue main valve, air pipe, and solenoid valve to ensure that the interface is secure and the components are normal, reducing the risk of malfunctions during operation after power outages. These small preparations can make emergency response smoother after a power outage.

　　突发停电对中空玻璃丁基胶涂布机来说是常见的突发状况，只要掌握“倒气管→手动排胶→复气管”的应急清洗步骤，就能有效避免胶枪堵塞，保障次日正常生产。对一线操作人员来说，这类应急处理技巧直接关系到生产效率和设备寿命，必须熟练掌握。希望这次科普能帮到大家，在日常操作中更好地应对各类突发状况。如果还遇到其他停电相关的设备问题，也可以结合设备说明书或向有经验的师傅请教。

　　Sudden power outage is a common emergency situation for the butyl rubber coating machine for insulating glass. As long as the emergency cleaning steps of "reverse gas pipe → manual rubber discharge → re gas pipe" are mastered, the blockage of the rubber gun can be effectively avoided, ensuring normal production the next day. For frontline operators, these emergency response skills are directly related to production efficiency and equipment lifespan, and must be proficiently mastered. I hope this science popularization can help everyone better cope with various unexpected situations in daily operations. If you encounter other equipment problems related to power outages, you can also refer to the equipment manual or consult an experienced technician.

　　本文由  中空玻璃丁基胶涂布机  友情奉献.更多有关的知识请点击  http://www.jncsjx.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

　　This article is a friendly contribution from the hollow glass butyl rubber coating machine For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.