双组份打胶机实操科普:黑胶泵过滤这样清洗,避免堵塞保顺畅

时间:2026-01-27 来源:http://www.jncsjx.com/ 发布人:昌盛机械

  双组份打胶机实操科普:黑胶泵过滤这样清洗,避免堵塞保顺畅

  Practical popularization of two-component gluing machine: Cleaning with black glue pump filtration to avoid blockage and ensure smooth operation

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  在双组份打胶机的运行中,黑胶泵过滤是保障胶液纯净、供胶顺畅的关键部件。咱们常用的黑胶(硅酮胶)特性是容易干结固化,要是长期不清理,固化的胶渣会慢慢堵塞过滤器,导致供胶压力不稳、出胶量不足,甚至影响封胶质量。因此,黑胶泵过滤必须定期清洗,建议每月拆洗一次。今天就结合实操细节,给大家科普双组份打胶机黑胶泵过滤的具体清洗方法,帮大家轻松应对堵塞问题。

  In the operation of the two-component gluing machine, the filtration of the black glue pump is a key component to ensure the purity of the glue solution and smooth glue supply. The characteristic of the commonly used silicone adhesive is that it is easy to dry and solidify. If not cleaned for a long time, the solidified residue will slowly clog the filter, resulting in unstable supply pressure, insufficient adhesive output, and even affecting the quality of the sealing. Therefore, the filter of the black glue pump must be cleaned regularly, and it is recommended to disassemble and wash it once a month. Today, based on practical details, we will explain to you the specific cleaning methods for the black glue pump filter of the two-component glue machine, helping you easily deal with blockage problems.

  先跟大家理清核心逻辑:清洗黑胶泵过滤的核心目的是清除内部干结的胶渣,恢复过滤通畅性。操作全程围绕“安全拆卸-妥善处理-彻底清洗-精准回装”展开,不用复杂设备,准备好扳手、管钳等常用工具,再备上煤油(应对顽固干结胶渣)和接胶容器即可,新手也能快速上手。

  First, let me clarify the core logic: the core purpose of cleaning the black glue pump filter is to remove the internal dry residue and restore the smoothness of the filter. The entire operation revolves around "safe disassembly - proper handling - thorough cleaning - precise reassembly", without the need for complex equipment. Prepare commonly used tools such as wrenches and pipe clamps, and then prepare kerosene (to deal with stubborn dry adhesive residue) and adhesive containers. Even beginners can quickly get started.

  第一步,安全固定,拆卸过滤部件。操作前务必让设备停机泄压,避免拆洗时胶液喷射。首先用扳手卡住黑胶泵过滤连接处的固定端,防止拆卸时带动泵体其他部件松动;接着再用一把扳手配合管钳,对准过滤部件的拆卸端,缓慢转动将其卸下。这里要注意,拆卸下来后,要立即用干净的堵头或密封件把泵体的开口处堵起来,防止内部残留胶液泄漏,同时避免外界杂质进入泵体内部。

  The first step is to securely fix and disassemble the filter components. Before operation, make sure to shut down the equipment to relieve pressure and avoid spraying glue during disassembly and cleaning. Firstly, use a wrench to clamp the fixed end of the black rubber pump filter connection to prevent loosening of other parts of the pump body during disassembly; Then use a wrench and pliers to align with the disassembly end of the filter component, and slowly rotate it to remove it. Attention should be paid here that after disassembly, the opening of the pump body should be immediately blocked with a clean plug or seal to prevent the leakage of residual glue inside and to prevent external impurities from entering the pump body.

  第二步,取出过滤器,处理干结胶渣。打开拆卸下来的过滤部件,就能看到内部的过滤芯。如果清洗周期规范(每月一次),过滤芯上的胶渣通常不会过度干结,直接就能取出;但如果长时间未清洗,胶渣会凝固在过滤芯和部件内壁,难以直接取出。这种情况下,就把整个过滤部件或过滤芯放入煤油中浸泡,利用煤油的溶解作用软化干结胶渣,浸泡一段时间后,胶渣会松动,此时再轻松将过滤芯抽出即可。

  Step two, remove the filter and process the dry adhesive residue. Open the disassembled filter component to see the internal filter element. If the cleaning cycle is standardized (once a month), the residue on the filter element usually does not dry excessively and can be removed directly; But if not cleaned for a long time, the adhesive residue will solidify on the filter element and the inner wall of the components, making it difficult to remove directly. In this case, immerse the entire filtering component or filter element in kerosene and use the dissolution effect of kerosene to soften the dry adhesive residue. After soaking for a period of time, the adhesive residue will loosen, and then easily remove the filter element.

  第三步,彻底清洗,精准回装复位。把取出的过滤芯放在干净的容器中,用煤油或专用清洗液反复冲洗,必要时用软毛刷轻轻刷洗过滤孔,确保将内部的胶渣彻底清理干净,避免残留杂质再次堵塞。过滤芯和过滤部件内壁都清洗干净后,先将过滤芯装回过滤部件内,再把整个过滤部件对准泵体的连接口,缓慢转动拧紧。回装时要注意密封到位,避免后续供胶时出现漏胶情况。

  Step three, thoroughly clean and accurately reinstall and reset. Place the removed filter element in a clean container, rinse repeatedly with kerosene or specialized cleaning solution, and if necessary, gently brush the filter hole with a soft bristled brush to ensure that the internal residue is thoroughly cleaned and prevent residual impurities from clogging again. After cleaning the filter element and the inner wall of the filtering component, first install the filter element back into the filtering component, then align the entire filtering component with the connection port of the pump body, and slowly rotate and tighten it. When reassembling, attention should be paid to sealing in place to avoid glue leakage during subsequent glue supply.

  这里补充几个实操注意点:一是拆卸和回装时,工具力度要适中,避免用力过猛损坏螺纹或密封件;二是浸泡过滤部件时,要确保煤油完全淹没干结部位,浸泡时间根据胶渣干结程度调整,一般10-30分钟即可;三是清洗后的过滤芯要检查是否有破损,若过滤孔变形或部件破损,要及时更换新的过滤芯,避免影响过滤效果;四是整个操作过程中,要保持操作环境整洁,避免胶液和煤油污染设备和地面。

  Here are a few practical points to note: firstly, when disassembling and reassembling, the tool force should be moderate to avoid damaging the threads or seals with excessive force; Secondly, when soaking the filtering components, it is necessary to ensure that the kerosene completely submerges the dry areas. The soaking time should be adjusted according to the degree of gel residue drying, usually 10-30 minutes; Thirdly, the cleaned filter element should be checked for any damage. If the filter holes are deformed or the components are damaged, a new filter element should be replaced in a timely manner to avoid affecting the filtration effect; Fourthly, throughout the entire operation process, it is necessary to maintain a clean operating environment and avoid contaminating equipment and the ground with glue and kerosene.

  还要特别提醒大家,每月定期清洗黑胶泵过滤是关键。很多时候,打胶机供胶异常、出胶不畅,都是因为过滤堵塞导致的,提前做好维护能大幅减少生产故障。另外,存放黑胶时要密封好,避免胶液提前干结,也能减少过滤堵塞的概率。

  It is also important to remind everyone that regularly cleaning the black glue pump filter every month is crucial. Many times, abnormal glue supply and poor glue output of the glue machine are caused by filter blockage. Early maintenance can greatly reduce production failures. In addition, when storing black glue, it should be sealed well to avoid premature drying of the glue and reduce the probability of filter blockage.

  黑胶泵过滤清洗是双组份打胶机的基础维护技巧,操作简单却能有效保障供胶稳定和封胶质量。对一线操作人员来说,掌握这个小技巧,能快速解决因过滤堵塞导致的生产问题,减少生产线停摆时间。希望这次科普能帮到大家,要是清洗后仍有供胶异常,可进一步检查黑胶泵的其他部件,或联系设备厂家技术支持。

  The filtration and cleaning of the black glue pump is a basic maintenance skill for the two-component gluing machine, which is easy to operate but can effectively ensure stable glue supply and sealing quality. For frontline operators, mastering this small skill can quickly solve production problems caused by filter blockage and reduce production line downtime. I hope this science popularization can help everyone. If there is still abnormal glue supply after cleaning, you can further check other components of the black glue pump or contact the technical support of the equipment manufacturer.

  本文由  双组份打胶机 友情奉献.更多有关的知识请点击  http://www.jncsjx.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.  双组份打胶机实操科普:黑胶泵过滤这样清洗,避免堵塞保顺畅

  This article is a friendly contribution from a two-component glue machine For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon. Practical popularization of two-component gluing machine: Cleaning with black glue pump filtration to avoid blockage and ensure smooth operation

  在双组份打胶机的运行中,黑胶泵过滤是保障胶液纯净、供胶顺畅的关键部件。咱们常用的黑胶(硅酮胶)特性是容易干结固化,要是长期不清理,固化的胶渣会慢慢堵塞过滤器,导致供胶压力不稳、出胶量不足,甚至影响封胶质量。因此,黑胶泵过滤必须定期清洗,建议每月拆洗一次。今天就结合实操细节,给大家科普双组份打胶机黑胶泵过滤的具体清洗方法,帮大家轻松应对堵塞问题。

  In the operation of the two-component glue machine, the filtration of the black glue pump is a key component to ensure the purity of the glue solution and smooth glue supply. The characteristic of the commonly used silicone adhesive is that it is easy to dry and solidify. If not cleaned for a long time, the solidified residue will slowly clog the filter, resulting in unstable supply pressure, insufficient adhesive output, and even affecting the quality of the sealing. Therefore, the filter of the black glue pump must be cleaned regularly, and it is recommended to disassemble and wash it once a month. Today, based on practical details, we will explain to you the specific cleaning methods for the black glue pump filter of the two-component glue machine, helping you easily deal with blockage problems.

  先跟大家理清核心逻辑:清洗黑胶泵过滤的核心目的是清除内部干结的胶渣,恢复过滤通畅性。操作全程围绕“安全拆卸-妥善处理-彻底清洗-精准回装”展开,不用复杂设备,准备好扳手、管钳等常用工具,再备上煤油(应对顽固干结胶渣)和接胶容器即可,新手也能快速上手。

  First, let me clarify the core logic: the core purpose of cleaning the black glue pump filter is to remove the internal dry residue and restore the smoothness of the filter. The entire operation revolves around "safe disassembly - proper handling - thorough cleaning - precise reassembly", without the need for complex equipment. Prepare commonly used tools such as wrenches and pipe clamps, and then prepare kerosene (to deal with stubborn dry adhesive residue) and adhesive containers. Even beginners can quickly get started.

  第一步,安全固定,拆卸过滤部件。操作前务必让设备停机泄压,避免拆洗时胶液喷射。首先用扳手卡住黑胶泵过滤连接处的固定端,防止拆卸时带动泵体其他部件松动;接着再用一把扳手配合管钳,对准过滤部件的拆卸端,缓慢转动将其卸下。这里要注意,拆卸下来后,要立即用干净的堵头或密封件把泵体的开口处堵起来,防止内部残留胶液泄漏,同时避免外界杂质进入泵体内部。

  The first step is to securely fix and disassemble the filter components. Before operation, make sure to shut down the equipment to relieve pressure and avoid spraying glue during disassembly and cleaning. Firstly, use a wrench to clamp the fixed end of the black rubber pump filter connection to prevent loosening of other parts of the pump body during disassembly; Then use a wrench and pliers to align with the disassembly end of the filter component, and slowly rotate it to remove it. Attention should be paid here that after disassembly, the opening of the pump body should be immediately blocked with a clean plug or seal to prevent the leakage of residual glue inside and to prevent external impurities from entering the pump body.

  第二步,取出过滤器,处理干结胶渣。打开拆卸下来的过滤部件,就能看到内部的过滤芯。如果清洗周期规范(每月一次),过滤芯上的胶渣通常不会过度干结,直接就能取出;但如果长时间未清洗,胶渣会凝固在过滤芯和部件内壁,难以直接取出。这种情况下,就把整个过滤部件或过滤芯放入煤油中浸泡,利用煤油的溶解作用软化干结胶渣,浸泡一段时间后,胶渣会松动,此时再轻松将过滤芯抽出即可。

  Step two, remove the filter and process the dry adhesive residue. Open the disassembled filter component to see the internal filter element. If the cleaning cycle is standardized (once a month), the residue on the filter element usually does not dry excessively and can be removed directly; But if not cleaned for a long time, the adhesive residue will solidify on the filter element and the inner wall of the components, making it difficult to remove directly. In this case, immerse the entire filtering component or filter element in kerosene and use the dissolution effect of kerosene to soften the dry adhesive residue. After soaking for a period of time, the adhesive residue will loosen, and then easily remove the filter element.

  第三步,彻底清洗,精准回装复位。把取出的过滤芯放在干净的容器中,用煤油或专用清洗液反复冲洗,必要时用软毛刷轻轻刷洗过滤孔,确保将内部的胶渣彻底清理干净,避免残留杂质再次堵塞。过滤芯和过滤部件内壁都清洗干净后,先将过滤芯装回过滤部件内,再把整个过滤部件对准泵体的连接口,缓慢转动拧紧。回装时要注意密封到位,避免后续供胶时出现漏胶情况。

  Step three, thoroughly clean and accurately reinstall and reset. Place the removed filter element in a clean container, rinse repeatedly with kerosene or specialized cleaning solution, and if necessary, gently brush the filter hole with a soft bristled brush to ensure that the internal residue is thoroughly cleaned and prevent residual impurities from clogging again. After cleaning the filter element and the inner wall of the filtering component, first install the filter element back into the filtering component, then align the entire filtering component with the connection port of the pump body, and slowly rotate and tighten it. When reassembling, attention should be paid to sealing in place to avoid glue leakage during subsequent glue supply.

  这里补充几个实操注意点:一是拆卸和回装时,工具力度要适中,避免用力过猛损坏螺纹或密封件;二是浸泡过滤部件时,要确保煤油完全淹没干结部位,浸泡时间根据胶渣干结程度调整,一般10-30分钟即可;三是清洗后的过滤芯要检查是否有破损,若过滤孔变形或部件破损,要及时更换新的过滤芯,避免影响过滤效果;四是整个操作过程中,要保持操作环境整洁,避免胶液和煤油污染设备和地面。

  Here are a few practical points to note: firstly, when disassembling and reassembling, the tool force should be moderate to avoid damaging the threads or seals with excessive force; Secondly, when soaking the filtering components, it is necessary to ensure that the kerosene completely submerges the dry areas. The soaking time should be adjusted according to the degree of gel residue drying, usually 10-30 minutes; Thirdly, the cleaned filter element should be checked for any damage. If the filter holes are deformed or the components are damaged, a new filter element should be replaced in a timely manner to avoid affecting the filtration effect; Fourthly, throughout the entire operation process, it is necessary to maintain a clean operating environment and avoid contaminating equipment and the ground with glue and kerosene.

  还要特别提醒大家,每月定期清洗黑胶泵过滤是关键。很多时候,打胶机供胶异常、出胶不畅,都是因为过滤堵塞导致的,提前做好维护能大幅减少生产故障。另外,存放黑胶时要密封好,避免胶液提前干结,也能减少过滤堵塞的概率。

  It is also important to remind everyone that regularly cleaning the black glue pump filter every month is crucial. Many times, abnormal glue supply and poor glue output of the glue machine are caused by filter blockage. Early maintenance can greatly reduce production failures. In addition, when storing black glue, it should be sealed well to avoid premature drying of the glue and reduce the probability of filter blockage.

  黑胶泵过滤清洗是双组份打胶机的基础维护技巧,操作简单却能有效保障供胶稳定和封胶质量。对一线操作人员来说,掌握这个小技巧,能快速解决因过滤堵塞导致的生产问题,减少生产线停摆时间。希望这次科普能帮到大家,要是清洗后仍有供胶异常,可进一步检查黑胶泵的其他部件,或联系设备厂家技术支持。

  The filtration and cleaning of the black glue pump is a basic maintenance skill for the two-component gluing machine, which is easy to operate but can effectively ensure stable glue supply and sealing quality. For frontline operators, mastering this small skill can quickly solve production problems caused by filter blockage and reduce production line downtime. I hope this science popularization can help everyone. If there is still abnormal glue supply after cleaning, you can further check other components of the black glue pump or contact the technical support of the equipment manufacturer.

  本文由  双组份打胶机 友情奉献.更多有关的知识请点击  http://www.jncsjx.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

  This article is a friendly contribution from a two-component glue machine For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.

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