双组份打胶机小技巧:黑胶干太快/太慢?这样调比例就搞定

时间:2026-01-22 来源:http://www.jncsjx.com/ 发布人:昌盛机械

  双组份打胶机小技巧:黑胶干太快/太慢?这样调比例就搞定

  Tips for two-component glue machine: Is the black glue drying too fast/too slow? By adjusting the ratio in this way, it's done

实拍(5)

  在中空玻璃封胶作业中,双组份打胶机的黑胶干燥速度直接影响生产效率和封胶质量。黑胶干太快,容易出现固化不完全、粘结不牢固的问题;干太慢则会耽误后续工序,降低生产节奏。不少一线操作人员都被这个问题困扰,其实核心解决方案就是调整打胶机的黑胶比例。今天就专门科普双组份打胶机的实用调节技巧,详细说说黑胶干快、干慢时的具体调整方法。

  In the sealing operation of insulated glass, the drying speed of the black glue of the two-component gluing machine directly affects the production efficiency and sealing quality. Black glue dries too quickly, which can lead to incomplete curing and weak bonding; If done too slowly, it will delay subsequent processes and reduce production pace. Many frontline operators are troubled by this problem, but the core solution is to adjust the black glue ratio of the glue machine. Today, we will specifically popularize the practical adjustment techniques of two-component glue dispensing machines, and explain in detail the specific adjustment methods for black glue drying fast and slow.

  先跟大家理清核心逻辑:双组份打胶机的黑胶干燥速度,和黑胶与固化剂的混合比例直接相关。如果黑胶干得比较快,说明混合后的黑胶占比偏高;反之,黑胶干得慢,就是黑胶占比偏低。打胶机上配备了专门的比例尺,用来显示当前的黑胶比例,我们的调整就是围绕这个比例尺展开的,目标是把比例调到合适范围,让黑胶干燥速度符合生产需求。

  First, let me clarify the core logic: the drying speed of the black glue in the two-component glue machine is directly related to the mixing ratio of black glue and curing agent. If the black glue dries quickly, it indicates that the proportion of mixed black glue is relatively high; On the contrary, if the black glue dries slowly, it means that the proportion of black glue is relatively low. The glue machine is equipped with a dedicated scale to display the current proportion of black glue. Our adjustment is based on this scale, with the goal of adjusting the proportion to a suitable range to ensure that the drying speed of black glue meets production requirements.

  先说说黑胶干太快的调整方法。当发现黑胶固化速度过快时,第一步要找到打胶机上的比例尺和调节部件——调节处两侧各有四个固定螺丝,这是调整前必须松开的。操作时先用工具把两侧的四个螺丝都松开,注意不要把螺丝弄丢,可先放在指定收纳处。松开螺丝后,用扳手顺时针拧动调节旋钮,让比例尺上的指针往上移动,此时观察比例尺数值,会发现数值在逐渐变小。

  First, let's talk about the adjustment method for black glue drying too quickly. When it is found that the curing speed of the black glue is too fast, the first step is to find the scale and adjustment parts on the glue machine - there are four fixing screws on each side of the adjustment part, which must be loosened before adjustment. When operating, first use tools to loosen all four screws on both sides. Be careful not to lose the screws, but place them in the designated storage area. After loosening the screw, use a wrench to turn the adjustment knob clockwise to move the pointer on the scale upwards. At this time, observe the scale value and you will find that the value is gradually decreasing.

  这里要记住关键规律:比例尺数值变小,意味着黑胶的混合占比降低,对应的干燥速度就会变慢。调整过程中不用急,拧动幅度要小,调一点就留意一下比例尺数值,避免一次调太多。当数值调到合适范围后,再把之前松开的两侧四个螺丝依次拧紧,确保调节部件固定牢固,防止设备运行中因振动导致比例偏移。

  Here we need to remember the key rule: as the scale value decreases, it means that the proportion of black glue mixture decreases, and the corresponding drying speed will slow down. During the adjustment process, there is no need to rush. The twisting amplitude should be small, and pay attention to the scale value when adjusting a little, to avoid adjusting too much at once. After adjusting the value to the appropriate range, tighten the four screws on both sides that were previously loosened one by one to ensure that the adjusting components are firmly fixed and prevent proportional deviation caused by vibration during equipment operation.

  再说说黑胶干太慢的调整方法,和干太快的操作刚好相反。同样先松开调节处两侧的四个固定螺丝,然后用扳手逆时针拧动调节旋钮,让比例尺上的指针往下移动,此时比例尺数值会逐渐变大。数值变大代表黑胶混合占比升高,干燥速度就会加快。同样要注意小幅度调整,调好后及时拧紧两侧螺丝,完成固定。

  Speaking of the adjustment method for black glue drying too slowly, it is exactly the opposite of the operation for drying too quickly. Similarly, first loosen the four fixed screws on both sides of the adjustment point, and then use a wrench to turn the adjustment knob counterclockwise to move the pointer on the scale downwards. At this point, the scale value will gradually increase. An increase in numerical value indicates an increase in the proportion of black glue mixture, which will accelerate the drying speed. Attention should also be paid to small adjustments, and after adjustment, tighten the screws on both sides in a timely manner to complete the fixation.

  这里给大家补充几个实操注意事项:一是调整前建议先做小批量测试,确认当前黑胶干燥速度是否真的需要调整,避免盲目操作;二是松开和拧紧螺丝时力度要适中,过度用力可能损坏螺纹或部件;三是调整完成后,不要立即进行大批量生产,先打少量胶测试干燥速度,确认符合要求后再正常作业。另外,日常要注意保护比例尺,避免被粉尘、胶液污染,影响读数准确性。

  Here are a few practical precautions for everyone: Firstly, it is recommended to conduct a small batch test before adjustment to confirm whether the current drying speed of the black glue really needs to be adjusted, in order to avoid blind operation; Secondly, when loosening and tightening screws, the force should be moderate, as excessive force may damage the threads or components; Thirdly, after the adjustment is completed, do not immediately start mass production. Instead, apply a small amount of glue to test the drying speed and confirm that it meets the requirements before proceeding with normal operations. In addition, attention should be paid to protecting the scale in daily life to avoid contamination by dust and glue, which may affect the accuracy of readings.

  双组份打胶机的比例调整是保障封胶质量的基础操作,黑胶干燥速度的把控直接关系到中空玻璃的密封性能和使用寿命。对一线操作人员来说,掌握这种基础调节技巧,能快速应对生产中的小问题,减少返工和工期延误。希望这次科普能帮到大家,在日常操作中更好地驾驭双组份打胶机。如果调整后仍有干燥速度异常的情况,可检查胶液是否过期、环境温湿度是否合适,或咨询设备厂家技术支持。

  The proportion adjustment of the two-component gluing machine is the basic operation to ensure the quality of the sealing glue, and the control of the drying speed of the black glue directly affects the sealing performance and service life of the insulating glass. For frontline operators, mastering this basic adjustment technique can quickly respond to small problems in production, reduce rework and project delays. I hope this science popularization can help everyone better control the two-component glue machine in daily operation. If there is still an abnormal drying speed after adjustment, you can check whether the adhesive has expired, whether the environmental temperature and humidity are appropriate, or consult the technical support of the equipment manufacturer.

  本文由  双组份打胶机   友情奉献.更多有关的知识请点击  http://www.jncsjx.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

  This article is a friendly contribution from a two-component glue machine For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.

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