
大小片中空玻璃打胶难?双组份打胶机,告别残胶返工,效率翻倍
时间:2026-03-23 来源:http://www.jncsjx.com/ 发布人:昌盛机械
大小片中空玻璃打胶难?双组份打胶机,告别残胶返工,效率翻倍
Is it difficult to glue large and small pieces of insulating glass? Two component gluing machine, bidding farewell to residual glue rework, doubling efficiency
在中空玻璃深加工行业,尤其是大小片异型、大尺寸中空玻璃生产,打胶封边一直是行业共性难题:手工打胶不仅效率低下,还极易出现溢胶、残胶、边角不饱满、密封不均等问题,后续还要贴美纹纸、用壁纸刀裁切、人工清理残胶,耗时耗力,成品合格率低,严重影响交付效率与企业利润。针对这一痛点,定制款双组份打胶机凭借精准控胶、高效稳定的优势,彻底颠覆传统手工打胶模式,成为玻璃加工厂降本增效、提升品质的核心设备。
In the deep processing industry of insulating glass, especially in the production of large and small-sized irregular and large-sized insulating glass, gluing and sealing edges has always been a common problem in the industry: manual gluing is not only inefficient, but also prone to problems such as overflow, residue, incomplete edges and corners, uneven sealing, and subsequent pasting of decorative paper, cutting with wallpaper knives, and manual cleaning of residue, which is time-consuming and labor-intensive, with low product qualification rate, seriously affecting delivery efficiency and enterprise profits. In response to this pain point, the customized two-component gluing machine, with its advantages of precise glue control, high efficiency and stability, completely subverts the traditional manual gluing mode and becomes the core equipment for glass processing plants to reduce costs, increase efficiency and improve quality.
传统手工打胶:工序繁琐,残胶通病难根治
Traditional manual gluing: The process is cumbersome, and the common problem of residual glue is difficult to cure
以往大小片中空玻璃手工打胶,流程极为繁琐:打胶前必须先贴美纹纸防护,避免胶水溢出污染玻璃;打胶过程中全靠人工把控出胶量与均匀度,大尺寸玻璃操作难度极高,边角、接缝处极易出现缺胶、气泡;打胶完成后,需用壁纸刀划开美纹纸,再手动啃除残胶,即便反复清理,玻璃表面仍会残留胶渍,影响外观整洁度。
In the past, the process of manually gluing large and small pieces of insulating glass was extremely complicated: before gluing, it was necessary to apply masking paper for protection to prevent glue from overflowing and contaminating the glass; During the gluing process, the amount and uniformity of glue are all manually controlled. It is extremely difficult to operate large-sized glass, and there is a high risk of missing glue and bubbles at corners and seams; After gluing, it is necessary to use a wallpaper knife to cut open the decorative paper, and then manually remove the remaining glue. Even after repeated cleaning, there will still be glue stains on the glass surface, which will affect the appearance cleanliness.
这种模式不仅工序多、劳动强度大,单块玻璃打胶+清理耗时远超10分钟,人工成本居高不下,而且成品质量完全依赖工人手艺,密封性能无法保障,后期易出现漏气、渗水问题,返工率常年居高不下,尤其面对批量订单,产能与质量很难兼顾,成为制约玻璃加工厂发展的瓶颈。
This mode not only involves multiple processes and high labor intensity, but also takes more than 10 minutes to glue and clean a single piece of glass, resulting in high labor costs. Moreover, the quality of the finished product relies entirely on the craftsmanship of workers, and the sealing performance cannot be guaranteed. In the later stage, there is a high risk of air leakage and water leakage, and the rework rate remains high all year round. Especially in the face of bulk orders, it is difficult to balance production capacity and quality, which has become a bottleneck restricting the development of glass processing plants.
双组份打胶机:精准控胶,一次成型无残胶
Two component glue machine: precise control of glue, one-time molding without residual glue
针对大小片中空玻璃定制研发的双组份打胶机,从根源解决手工打胶痛点,实现封边作业自动化、标准化。设备采用精准双组份配比供胶系统,确保胶水混合均匀,出胶量稳定可控,针对大尺寸、异型玻璃可灵活调节出胶速度与胶层厚度,适配各类规格中空玻璃加工,无需提前粘贴美纹纸,打胶过程中无溢胶、无拉丝,玻璃表面干净整洁,彻底省去后续残胶清理工序。
A two-component gluing machine customized and developed for large and small pieces of insulating glass, which solves the pain points of manual gluing from the root and achieves automation and standardization of edge sealing operations. The equipment adopts a precise two-component ratio glue supply system to ensure uniform glue mixing and stable and controllable glue output. For large-sized and irregular glass, the glue output speed and glue layer thickness can be flexibly adjusted to adapt to various specifications of hollow glass processing. There is no need to paste decorative paper in advance, and there is no overflow or drawing during the gluing process. The glass surface is clean and tidy, completely eliminating the need for subsequent residual glue cleaning processes.
实地调试案例显示,广东佛山某玻璃加工厂启用该定制款设备后,打胶效果肉眼可见提升:玻璃边角封胶饱满顺滑,接缝处无气泡、无断层,外立面无任何胶渍残留,成品合格率接近100%;单块玻璃打胶时间缩短至3分钟内,产能较手工模式提升3倍以上,无需额外人工清理,大幅降低人工成本与返工损耗,设备操作简单,调试完成后即可稳定运行,工人上手快,无需依赖资深技工。
Field debugging cases have shown that after a glass processing factory in Foshan, Guangdong Province started using this customized equipment, the adhesive effect was visibly improved: the glass edges and corners were sealed with full and smooth adhesive, there were no bubbles or faults at the joints, and there were no adhesive residue on the exterior facade. The finished product qualification rate was close to 100%; The bonding time for a single piece of glass has been shortened to less than 3 minutes, and the production capacity has increased by more than 3 times compared to manual mode. There is no need for additional manual cleaning, greatly reducing labor costs and rework losses. The equipment is easy to operate and can run stably after debugging. Workers can quickly get started without relying on experienced technicians.
核心优势与行业适配性
Core advantages and industry adaptability
双组份打胶机不仅适用于大小片中空玻璃,还可适配常规中空玻璃、幕墙玻璃等多种产品,胶层厚度可控制在3-8mm标准区间,密封性能符合行业规范,防水、抗老化、密封性远超手工打胶。设备运行稳定,维护简便,针对玻璃厂批量生产需求,可实现连续作业,大幅缩短订单交付周期,提升企业市场竞争力。
The two-component sealant applicator is not only suitable for large and small pieces of insulating glass, but also for conventional insulating glass, curtain wall glass and other products. The thickness of the adhesive layer can be controlled within the 3-8mm standard range. The sealing performance meets the industry specifications, and the waterproof, anti-aging and sealing performance is far superior to manual sealant applicator. The equipment runs stably and is easy to maintain. In response to the batch production needs of glass factories, it can achieve continuous operation, greatly shorten the order delivery cycle, and enhance the market competitiveness of enterprises.
对于玻璃深加工企业而言,手工打胶的时代已然过去,双组份打胶机凭借高效、高质、低成本的优势,成为行业升级必备设备。告别繁琐的手工清理,告别残胶返工困扰,一次打胶成型,既提升产品颜值,又保障密封质量,真正实现产能与品质双提升,助力企业轻松应对各类中空玻璃订单,高效交付、安心回款。
For glass deep processing enterprises, the era of manual gluing is over, and two-component gluing machines have become essential equipment for industry upgrading due to their advantages of high efficiency, high quality, and low cost. Say goodbye to tedious manual cleaning and the trouble of reworking residual glue. One shot molding not only improves product appearance but also ensures sealing quality, truly achieving dual improvement of production capacity and quality, helping enterprises easily cope with various hollow glass orders, efficient delivery, and secure payment.
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This article is a friendly contribution from a two-component glue machine For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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