对于玻璃厂的老板和奋战在一线的中空玻璃生产同仁们，一个核心问题始终萦绕：“我这条中空线，究竟要配多少人才能高效运转？” 这不仅关乎人力成本，更直接影响着生产效率和订单交付能力。今天，我们就来算算这笔“人力账”，让您的投入产出比更清晰！

　　For the owners of glass factories and the colleagues who are fighting on the front line of hollow glass production, a core question always lingers: "How many people do I need to allocate to efficiently operate my mid air line?" This not only concerns labor costs, but also directly affects production efficiency and order delivery capabilities. Today, let's calculate this' manpower account 'to make your input-output ratio clearer!

　　中空线核心工位与人力配置（以典型配置为例）

　　Core workstations and manpower configuration of Zhongkong Line (taking typical configuration as an example)

　　一条标准的中空玻璃生产线—上片、铝框折弯、铝框涂胶、上铝框、封胶、下片等核心环节，其高效运转需要合理分工与协作。以下是关键工位配置参考：

　　A standard insulated glass production line requires reasonable division of labor and cooperation for efficient operation, including core processes such as upper sheet, aluminum frame bending, aluminum frame coating, upper aluminum frame, sealing, and lower sheet. The following are key workstation configuration references:

　　01

　　01

　　关键工位配置参考

　　Reference for Key Workstation Configuration

　　上片工位（1人）

　　Loading station (1 person)

　　负责原片玻璃的搬运、定位、放入上片台。劳动强度较大。

　　Responsible for the transportation, positioning, and placement of raw glass on the loading platform. The labor intensity is relatively high.

　　职责：操作上片台/架，搬运、定位、送入原片玻璃。劳动强度大，效率直接影响整线启动速度。

　　Responsibilities: Operate the loading platform/rack, transport, position, and feed the original glass sheets. The high labor intensity and efficiency directly affect the starting speed of the entire line.

　　人力需求：1-2人

　　Human resource requirement: 1-2 people

　　若玻璃尺寸大、重量大或上片频繁，可能需要2人协作，

　　If the glass size is large, the weight is heavy, or the mounting is frequent, it may require two people to collaborate,

　　若工厂配置辅助吸盘，可1人完成。

　　If the factory is equipped with auxiliary suction cups, it can be completed by one person.

　　铝框折弯及分子筛填充：1人

　　Aluminum frame bending and molecular sieve filling: 1 person

　　职责

　　Responsibilities

　　操作折弯机，根据订单尺寸要求，对铝间隔条进行精确折弯、插角。要求：熟练度和细心，确保角度精准、尺寸无误。订单切换频繁时，效率易成瓶颈。

　　Operate the bending machine to accurately bend and insert the aluminum spacer according to the size requirements of the order. Requirement: Proficiency and attention to detail, ensuring precise angles and accurate dimensions. When orders switch frequently, efficiency can easily become a bottleneck.

　　人力需求

　　Human resource demand

　　自动化程度高或生产节奏慢时需要 1人；

　　When the degree of automation is high or the production pace is slow, one person is required;

　　生产节奏快或复杂结构多时效率更高需要2人

　　When the production pace is fast or the structure is complex, the efficiency is higher and requires 2 people

　　铝框涂胶、上铝框及缺陷检查 ：1人

　　Aluminum frame gluing, aluminum frame installation and defect inspection: 1 person

　　铝框涂胶职责

　　Responsibilities of Aluminum Frame Coating

　　操作丁基胶涂布机，在折弯好的铝框上均匀涂布第一道密封胶（丁基胶）。要求涂布连续、饱满、无断胶。胶温、手法影响密封质量。

　　Operate the butyl rubber coating machine and evenly apply the first layer of sealant (butyl rubber) on the bent aluminum frame. Require continuous, full, and uninterrupted coating. The glue temperature and technique affect the sealing quality.

　　检查上框职责

　　Check the responsibilities of the upper box

　　将涂好丁基胶的铝框精准放置在第一片玻璃上，还需要专注检查玻璃表面质量，此环节对位精度要求极高，尤其是三玻两腔，直接影响两个腔体铝条的平整度，进而影响产品的美观及密封质量。需细致操作，避免错位、漏气。

　　Accurately place the aluminum frame coated with butyl rubber on the first piece of glass, and focus on checking the surface quality of the glass. This process requires extremely high alignment accuracy, especially for the three glass and two cavity, which directly affects the flatness of the aluminum strips in the two cavities, thereby affecting the appearance and sealing quality of the product. Careful operation is required to avoid misalignment and air leakage.

　　人力需求

　　Human resource demand

　　普通生产线需要1人。

　　A regular production line requires one person.

　　大玻璃时需要增加至2个人。

　　When it comes to large glass, it is necessary to increase the number of people to 2.

　　对玻璃品质要求高，为了提高效率，也需要多人配合检查玻璃缺陷。

　　High quality glass is required, and in order to improve efficiency, multiple people are needed to cooperate in inspecting glass defects.

　　增加玻璃缺陷检测设备可减少1人。（这是您优化人力的核心环节！）

　　Adding glass defect detection equipment can reduce one person. (This is the core process of optimizing your workforce!)

　　二道密封胶+下片：1人

　　Two layers of sealant+lower piece: 1 person

　　封胶职责

　　Sealing responsibilities

　　在合片后的中空玻璃四周涂布第二道密封胶。这是保证长期密封性的关键工序。

　　Apply a second layer of sealant around the hollow glass after lamination. This is a key process to ensure long-term sealing.

　　下片职责

　　Responsibilities for the next film

　　将完成封胶的中空玻璃小心移下生产线，搬运至养护区或堆垛区。易造成边角磕碰，劳动强度大，效率受玻璃尺寸重量影响显著。

　　Carefully remove the sealed insulated glass from the production line and transport it to the curing or stacking area. Easy to cause corner collisions, high labor intensity, and efficiency significantly affected by the size and weight of the glass.

　　人力需求

　　Human resource demand

　　现代打胶机高度自动化，单人操作即可兼顾生产与质量监控。配合吸盘或全自动下片机，大幅节省人力，提升效率！

　　Modern glue machines are highly automated, allowing for single person operation to balance production and quality monitoring. Combined with suction cups or fully automatic cutting machines, it greatly saves manpower and improves efficiency!

　　02

　　02

　　综合人力需求：4人

　　Comprehensive manpower demand: 4 people

　　综合人力需求：4人一条线。不包含质检、设备维护等辅助人员。

　　Comprehensive manpower demand: 4 people per line. Excluding auxiliary personnel such as quality inspection and equipment maintenance.

　　基础高效配置：4 人，常见于自动化程度中等、管理优化、员工技能熟练的工厂。

　　Basic efficient configuration: 4 people, commonly found in factories with moderate automation, optimized management, and skilled employees.

　　例如：上片1人 + 铝框折弯及分子筛填充1人 + 铝框涂胶 /上铝框及缺陷检查1人 + 封胶/下片/搬运1人 (部分岗位可适度兼顾)。

　　For example: 1 person for loading the film+1 person for aluminum frame bending and molecular sieve filling+1 person for aluminum frame gluing/loading aluminum frame and defect inspection+1 person for sealing/unloading/handling (some positions can be moderately balanced).

　　传统或复杂配置： 4 - 8人甚至更多。 多见于自动化程度低、依赖手动操作、生产超大或特种玻璃、或管理粗放的工厂。

　　Traditional or complex configuration: 4-8 people or even more. Commonly seen in factories with low automation, reliance on manual operation, production of oversized or special glass, or extensive management.

　　03

　　03

　　影响人力配置的关键因素

　　Key factors affecting human resource allocation

　　设备自动化水平

　　Equipment automation level

　　01

　　01

　　高品质高效率的打胶机， 自动上片台、自动缺陷检测机、自动合片机、机械臂的应用也能大幅降低人力需求。

　　The application of high-quality and efficient gluing machines, automatic loading tables, automatic defect detection machines, automatic laminating machines, and robotic arms can also significantly reduce labor requirements.

　　生产规模与节奏

　　Production scale and pace

　　02

　　02

　　订单量大、生产线需要长时间连续运行时，需考虑轮班人员配置。绿色制造技术：践行低碳发展理念

　　When the order volume is large and the production line needs to operate continuously for a long time, it is necessary to consider the allocation of shift personnel. Green Manufacturing Technology: Practicing the Concept of Low Carbon Development

　　产品复杂程度

　　Product complexity

　　03

　　03

　　生产标准矩形玻璃或者频繁生产异形、超大、三玻两腔、充氩气等复杂产品，所需人力不同。

　　The production of standard rectangular glass or frequent production of complex products such as irregular, oversized, three glass two cavity, argon filled, etc. requires different manpower.

　　员工技能水平

　　Employee skill level

　　04

　　04

　　技能全面、熟练的员工可以“一人多岗”，优化配置。

　　Employees with comprehensive and proficient skills can work in multiple positions, optimizing their allocation.

　　了解一条中空玻璃生产线所需的人员数量，需要综合考虑生产线的配置方案、自动化程度、产品复杂度以及工人技能水平等多方面因素。

　　To understand the number of personnel required for a hollow glass production line, it is necessary to comprehensively consider various factors such as the configuration plan, automation level, product complexity, and worker skill level of the production line.

　　玻璃厂老板和员工们可以根据自身企业的实际情况，合理规划人力配置，以实现生产效率和成本控制的最佳平衡。选择像上海星之蓝这样性能卓越、操作简便的设备，能在一定程度上优化人力配置，提升生产效益。

　　Glass factory owners and employees can plan their manpower allocation reasonably based on the actual situation of their own enterprises, in order to achieve the best balance between production efficiency and cost control. Choosing equipment with excellent performance and easy operation like Shanghai Star Blue can optimize manpower allocation to a certain extent and improve production efficiency.

　　希望今天的分享能对大家有所帮助，如有任何关于中空玻璃生产的问题，欢迎随时与我们交流。

　　I hope today's sharing can be helpful to everyone. If you have any questions about the production of insulating glass, please feel free to communicate with us at any time.

　　对于玻璃厂的老板和奋战在一线的中空玻璃生产同仁们，一个核心问题始终萦绕：“我这条中空线，究竟要配多少人才能高效运转？” 这不仅关乎人力成本，更直接影响着生产效率和订单交付能力。今天，我们就来算算这笔“人力账”，让您的投入产出比更清晰！

　　For the owners of glass factories and the colleagues who are fighting on the front line of hollow glass production, a core question always lingers: "How many people do I need to allocate to efficiently operate my mid air line?" This not only concerns labor costs, but also directly affects production efficiency and order delivery capabilities. Today, let's calculate this' manpower account 'to make your input-output ratio clearer!

　　中空线核心工位与人力配置（以典型配置为例）

　　Core workstations and manpower configuration of Zhongkong Line (taking typical configuration as an example)

　　一条标准的中空玻璃生产线—上片、铝框折弯、铝框涂胶、上铝框、封胶、下片等核心环节，其高效运转需要合理分工与协作。以下是关键工位配置参考：

　　A standard insulated glass production line requires reasonable division of labor and cooperation for efficient operation, including core processes such as upper sheet, aluminum frame bending, aluminum frame coating, upper aluminum frame, sealing, and lower sheet. The following are key workstation configuration references:

　　01

　　01

　　关键工位配置参考

　　Reference for Key Workstation Configuration

　　上片工位（1人）

　　Loading station (1 person)

　　负责原片玻璃的搬运、定位、放入上片台。劳动强度较大。

　　Responsible for the transportation, positioning, and placement of raw glass on the loading platform. The labor intensity is relatively high.

　　职责：操作上片台/架，搬运、定位、送入原片玻璃。劳动强度大，效率直接影响整线启动速度。

　　Responsibilities: Operate the loading platform/rack, transport, position, and feed the original glass sheets. The high labor intensity and efficiency directly affect the starting speed of the entire line.

　　人力需求：1-2人

　　Human resource requirement: 1-2 people

　　若玻璃尺寸大、重量大或上片频繁，可能需要2人协作，

　　If the glass size is large, the weight is heavy, or the mounting is frequent, it may require two people to collaborate,

　　若工厂配置辅助吸盘，可1人完成。

　　If the factory is equipped with auxiliary suction cups, it can be completed by one person.

　　铝框折弯及分子筛填充：1人

　　Aluminum frame bending and molecular sieve filling: 1 person

　　职责

　　Responsibilities

　　操作折弯机，根据订单尺寸要求，对铝间隔条进行精确折弯、插角。要求：熟练度和细心，确保角度精准、尺寸无误。订单切换频繁时，效率易成瓶颈。

　　Operate the bending machine to accurately bend and insert the aluminum spacer according to the size requirements of the order. Requirement: Proficiency and attention to detail, ensuring precise angles and accurate dimensions. When orders switch frequently, efficiency can easily become a bottleneck.

　　人力需求

　　Human resource demand

　　自动化程度高或生产节奏慢时需要 1人；

　　When the degree of automation is high or the production pace is slow, one person is required;

　　生产节奏快或复杂结构多时效率更高需要2人

　　When the production pace is fast or the structure is complex, the efficiency is higher and requires 2 people

　　铝框涂胶、上铝框及缺陷检查 ：1人

　　Aluminum frame gluing, aluminum frame installation and defect inspection: 1 person

　　铝框涂胶职责

　　Responsibilities of Aluminum Frame Coating

　　操作丁基胶涂布机，在折弯好的铝框上均匀涂布第一道密封胶（丁基胶）。要求涂布连续、饱满、无断胶。胶温、手法影响密封质量。

　　Operate the butyl rubber coating machine and evenly apply the first layer of sealant (butyl rubber) on the bent aluminum frame. Require continuous, full, and uninterrupted coating. The glue temperature and technique affect the sealing quality.

　　检查上框职责

　　Check the responsibilities of the upper box

　　将涂好丁基胶的铝框精准放置在第一片玻璃上，还需要专注检查玻璃表面质量，此环节对位精度要求极高，尤其是三玻两腔，直接影响两个腔体铝条的平整度，进而影响产品的美观及密封质量。需细致操作，避免错位、漏气。

　　Accurately place the aluminum frame coated with butyl rubber on the first piece of glass, and focus on checking the surface quality of the glass. This process requires extremely high alignment accuracy, especially for the three glass and two cavity, which directly affects the flatness of the aluminum strips in the two cavities, thereby affecting the appearance and sealing quality of the product. Careful operation is required to avoid misalignment and air leakage.

　　人力需求

　　Human resource demand

　　普通生产线需要1人。

　　A regular production line requires one person.

　　大玻璃时需要增加至2个人。

　　When it comes to large glass, it is necessary to increase the number of people to 2.

　　对玻璃品质要求高，为了提高效率，也需要多人配合检查玻璃缺陷。

　　High quality glass is required, and in order to improve efficiency, multiple people are needed to cooperate in inspecting glass defects.

　　增加玻璃缺陷检测设备可减少1人。（这是您优化人力的核心环节！）

　　Adding glass defect detection equipment can reduce one person. (This is the core process of optimizing your workforce!)

　　二道密封胶+下片：1人

　　Two layers of sealant+lower piece: 1 person

　　封胶职责

　　Sealing responsibilities

　　在合片后的中空玻璃四周涂布第二道密封胶。这是保证长期密封性的关键工序。

　　Apply a second layer of sealant around the hollow glass after lamination. This is a key process to ensure long-term sealing.

　　下片职责

　　Responsibilities for the next film

　　将完成封胶的中空玻璃小心移下生产线，搬运至养护区或堆垛区。易造成边角磕碰，劳动强度大，效率受玻璃尺寸重量影响显著。

　　Carefully remove the sealed insulated glass from the production line and transport it to the curing or stacking area. Easy to cause corner collisions, high labor intensity, and efficiency significantly affected by the size and weight of the glass.

　　人力需求

　　Human resource demand

　　现代打胶机高度自动化，单人操作即可兼顾生产与质量监控。配合吸盘或全自动下片机，大幅节省人力，提升效率！

　　Modern glue machines are highly automated, allowing for single person operation to balance production and quality monitoring. Combined with suction cups or fully automatic cutting machines, it greatly saves manpower and improves efficiency!

　　02

　　02

　　综合人力需求：4人

　　Comprehensive manpower demand: 4 people

　　综合人力需求：4人一条线。不包含质检、设备维护等辅助人员。

　　Comprehensive manpower demand: 4 people per line. Excluding auxiliary personnel such as quality inspection and equipment maintenance.

　　基础高效配置：4 人，常见于自动化程度中等、管理优化、员工技能熟练的工厂。

　　Basic efficient configuration: 4 people, commonly found in factories with moderate automation, optimized management, and skilled employees.

　　例如：上片1人 + 铝框折弯及分子筛填充1人 + 铝框涂胶 /上铝框及缺陷检查1人 + 封胶/下片/搬运1人 (部分岗位可适度兼顾)。

　　For example: 1 person for loading the film+1 person for aluminum frame bending and molecular sieve filling+1 person for aluminum frame gluing/loading aluminum frame and defect inspection+1 person for sealing/unloading/handling (some positions can be moderately balanced).

　　传统或复杂配置： 4 - 8人甚至更多。 多见于自动化程度低、依赖手动操作、生产超大或特种玻璃、或管理粗放的工厂。

　　Traditional or complex configuration: 4-8 people or even more. Commonly seen in factories with low automation, reliance on manual operation, production of oversized or special glass, or extensive management.

　　03

　　03

　　影响人力配置的关键因素

　　Key factors affecting human resource allocation

　　设备自动化水平

　　Equipment automation level

　　01

　　01

　　高品质高效率的打胶机， 自动上片台、自动缺陷检测机、自动合片机、机械臂的应用也能大幅降低人力需求。

　　The application of high-quality and efficient gluing machines, automatic loading tables, automatic defect detection machines, automatic laminating machines, and robotic arms can also significantly reduce labor requirements.

　　生产规模与节奏

　　Production scale and pace

　　02

　　02

　　订单量大、生产线需要长时间连续运行时，需考虑轮班人员配置。绿色制造技术：践行低碳发展理念

　　When the order volume is large and the production line needs to operate continuously for a long time, it is necessary to consider the allocation of shift personnel. Green Manufacturing Technology: Practicing the Concept of Low Carbon Development

　　产品复杂程度

　　Product complexity

　　03

　　03

　　生产标准矩形玻璃或者频繁生产异形、超大、三玻两腔、充氩气等复杂产品，所需人力不同。

　　The production of standard rectangular glass or frequent production of complex products such as irregular, oversized, three glass two cavity, argon filled, etc. requires different manpower.

　　员工技能水平

　　Employee skill level

　　04

　　04

　　技能全面、熟练的员工可以“一人多岗”，优化配置。

　　Employees with comprehensive and proficient skills can work in multiple positions, optimizing their allocation.

　　了解一条中空玻璃生产线所需的人员数量，需要综合考虑生产线的配置方案、自动化程度、产品复杂度以及工人技能水平等多方面因素。

　　To understand the number of personnel required for a hollow glass production line, it is necessary to comprehensively consider multiple factors such as the configuration plan, automation level, product complexity, and worker skill level of the production line.

　　玻璃厂老板和员工们可以根据自身企业的实际情况，合理规划人力配置，以实现生产效率和成本控制的最佳平衡。选择像上海星之蓝这样性能卓越、操作简便的设备，能在一定程度上优化人力配置，提升生产效益。

　　Glass factory owners and employees can plan their manpower allocation reasonably based on the actual situation of their own enterprises, in order to achieve the best balance between production efficiency and cost control. Choosing equipment with excellent performance and easy operation like Shanghai Star Blue can optimize manpower allocation to a certain extent and improve production efficiency.

　　希望今天的分享能对大家有所帮助，如有任何关于中空玻璃生产的问题，欢迎随时与我们交流。

　　I hope today's sharing can be helpful to everyone. If you have any questions about the production of insulating glass, please feel free to communicate with us at any time.

　　本文由  中空玻璃生产线 友情奉献.更多有关的知识请点击  http://www.jncsjx.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

　　This article is a friendly contribution from the insulating glass production line For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.