中空玻璃生产线是如何控制生产质量

时间:2026-05-20 来源:https://www.jncsjx.com/ 发布人:昌盛机械

中空玻璃生产线是如何控制的中空玻璃质量,目前,大多中空玻璃生产线厂家普遍采用中空玻璃生产线生产中空玻璃,要想在市场上站稳脚根质量是关键,那怎样控制中空玻璃的质量呢?下面中空玻璃生产线厂家给大家谈下控制中空玻璃质量的六个途径。

How to control the quality of insulated glass production lines? Currently, most insulated glass production line manufacturers commonly use insulated glass production lines to produce insulated glass. Quality is the key to establishing a foothold in the market. So, how to control the quality of insulated glass? Below, the manufacturer of the insulated glass production line will discuss six ways to control the quality of insulated glass.

一、采用双道密封

1、 Adopting dual channel sealing

中空玻璃双道密封是主流的生产工艺,其他工艺处于增补地位,因此构成双道密封工艺的各种构件很重要,构成双道密封工艺的主要构件有丁基胶(PIB)、聚硫胶、硅酮胶、铝条、干燥剂、连接件等,作为比较成熟的相对可靠中型中空玻璃生产设备的丁基胶+聚硫胶形成的双道密封工艺,因为在节能门窗行业成功地应用了25年以上,因此其作为出产高气密性中空玻璃制品的优选获得行业肯定。

Hollow glass double sealing is the mainstream production process, while other processes are in a supplementary position. Therefore, the various components that make up the double sealing process are very important. The main components that make up the double sealing process include butyl rubber (PIB), polysulfide rubber, silicone rubber, aluminum strips, desiccants, connectors, etc. As a relatively mature and reliable medium-sized hollow glass production equipment, the double sealing process formed by butyl rubber and polysulfide rubber has been successfully applied in the energy-saving door and window industry for more than 25 years, and has been recognized by the industry as the preferred choice for producing high air tightness hollow glass products.

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二、设计合适的胶层厚度

2、 Design appropriate adhesive layer thickness

中空玻璃内部凝结的水分对整个中空玻璃构件会产生致命的影响,反过来重新导致非安全性因素的产生,以至于增加更大的社会本钱,故设计合适的胶层厚度,延长密封胶的功能寿命,是既保证幕墙中空玻璃安全又能延长其功能寿命的较佳选择。

The condensation of moisture inside the insulated glass can have a fatal impact on the entire insulated glass component, which in turn leads to the emergence of non safety factors and increases social costs. Therefore, designing a suitable adhesive layer thickness and extending the functional life of the sealant are the best choices to ensure the safety and prolong the functional life of the curtain wall insulated glass.

三、采用可折弯铝条和吸附速率合适的分子筛

3、 Using bendable aluminum strips and molecular sieves with appropriate adsorption rates

对各种密封材料进行相溶性实验、尽量采用可折弯铝条和吸附速率合适的分子筛也是控制中空玻璃质量,延长功能寿命的有效途径。现代建筑的不断立异和发展,玻璃幕墙的泛起对中空玻璃双道密封工艺提出了更高的要求,幕墙中空玻璃不仅要体现美观,还要在功能寿命以内达到节能效果。

Conducting compatibility experiments on various sealing materials, using bendable aluminum strips and molecular sieves with appropriate adsorption rates as much as possible are also effective ways to control the quality of insulating glass and extend its functional life. The continuous innovation and development of modern architecture, as well as the emergence of glass curtain walls, have raised higher requirements for the double sealing process of insulated glass. The insulated glass in curtain walls should not only reflect beauty, but also achieve energy-saving effects within its functional life.

四、采用优良的中空玻璃加工设备

4、 Adopting excellent hollow glass processing equipment

靠前,采用自动化高的中空玻璃生产线,自动化设备连续性好,可以保证中空玻璃从玻璃原片到合格的成品具有一致性,质量好,同时非常大程度提高了生产效率;

At the forefront, a highly automated insulated glass production line is adopted, with good continuity of automated equipment, which can ensure consistency and good quality of insulated glass from glass raw sheets to qualified finished products, while greatly improving production efficiency;

第二,不管是靠前道密封仍是第二道密封设备,应尽量采用自动化程度高的封胶设备,只有这样才能尽可能减少人为因素对质量的影响。

Secondly, whether it is the front or second sealing equipment, highly automated sealing equipment should be used as much as possible to minimize the impact of human factors on quality.

五、采用先进的生产工艺

5、 Adopting advanced production technology

好的生产工艺是提高中空玻璃质量的有效途径,对中空玻璃行业来讲,好的生产工艺必需具备以下几个要点:

A good production process is an effective way to improve the quality of insulating glass. For the insulating glass industry, a good production process must have the following key points:

①铝条采用插角式连接,检查4个连接角是否用丁基胶(PIB)进行有效密封;

① The aluminum strip adopts a plug-in connection, check whether the 4 connection angles are effectively sealed with butyl rubber (PIB);

②分子筛灌装后是否超过了规程划定的40分钟封装二道密封胶;

② Did the molecular sieve exceed the prescribed 40 minute sealing time for sealing the second layer of sealant after filling;

③需要磨边的镀膜玻璃是否达到磨边要求;

③ Does the coated glass that requires edge grinding meet the requirements for edge grinding;

④丁基胶(PIB)和二道密封胶的宽度和厚度是否达到相关尺度划定数值;

④ Whether the width and thickness of butyl rubber (PIB) and secondary sealant meet the specified values of relevant standards;

本文由中空玻璃生产线提供帮助,更多的相关内容请点击:http://www.jncsjx.com希望本文能够为您带来帮助,感谢您的阅读!

This article is assisted by an insulated glass production line. For more related content, please click: http://www.jncsjx.com I hope this article can be helpful to you. Thank you for reading!

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