全自动铝条折弯机是中空玻璃槽铝式生产工艺中的专用设备，用于将铝间隔条折弯成型为各种规格的铝框。该设备取代了传统的铝框四边插脚式组装工艺，可一次性完成一根铝条制作多种凸多边形铝框，从而大幅增强铝框强度，使中空玻璃的密封效果更好、使用寿命更长。

The fully automatic aluminum strip bending machine is a specialized equipment in the production process of hollow glass trough aluminum, used to bend aluminum spacer strips into various specifications of aluminum frames. This device replaces the traditional four sided pin assembly process of aluminum frames, and can produce multiple convex polygonal aluminum frames with one aluminum strip at a time, greatly enhancing the strength of the aluminum frame and improving the sealing effect and service life of the insulated glass.

全自动铝条折弯机的工作原理基于数控伺服驱动技术。设备采用PLC控制系统，通过触摸屏人机界面完成所有操作设定。操作人员只需在触摸屏上输入玻璃尺寸数据，控制系统自动计算铝框折弯数据并进行排序，然后设备按照设定自动完成上料、送料、折弯、切割等一系列动作。在送料环节，设备采用数控伺服进料系统，铝框尺寸可调节精度达到0.1mm/m。在折弯环节，采用数控折弯角度控制系统，可调节精度达到0.1°。设备可根据铝框大小自动无级调整折弯速度，避免大框边框变形，同时保证小框高速连续生产。

The working principle of the fully automatic aluminum strip bending machine is based on CNC servo drive technology. The equipment adopts a PLC control system and completes all operation settings through a touch screen human-machine interface. The operator only needs to input the glass size data on the touch screen, and the control system will automatically calculate and sort the aluminum frame bending data. Then, the equipment will automatically complete a series of actions such as loading, feeding, bending, cutting, etc. according to the settings. In the feeding process, the equipment adopts a CNC servo feeding system, and the aluminum frame size can be adjusted with an accuracy of 0.1mm/m. In the bending process, a CNC bending angle control system is used, which can adjust the accuracy to 0.1 °. The equipment can automatically and continuously adjust the bending speed according to the size of the aluminum frame, avoiding deformation of the large frame frame and ensuring high-speed continuous production of small frames.

全自动铝条折弯机的显著特点之一是智能化程度高。设备通常配备4条自动储料槽，可以分别存放4种规格长度4-6米的铝条原料。铝条可实现自动续接，接头采用智能避让设计。折弯和切割时自动避让铝条之间的连接处和圆弧处，折弯后自动完成切割。设备具备高速连续生产功能，操作工只需保证料槽有料和从折弯机上取下折好的铝框即可，折弯机加工至设定数量后自动停止。设备还具备框数据合理性判断功能，不合理数据拒绝加工并提示；在线无料提示、休眠提示、故障提示、工作提示等功能一应俱全。部分出众机型采用四工位折弯工艺，铝条2次弯折即可成型，并可2根同时折弯，大幅缩短折弯时间，弯角处平整度好。

One of the significant features of the fully automatic aluminum strip bending machine is its high degree of intelligence. The equipment is usually equipped with four automatic storage tanks, which can store aluminum strip raw materials of four specifications and lengths of 4-6 meters each. Aluminum bars can be automatically connected, and the joints adopt intelligent avoidance design. Automatically avoid the connections and arcs between aluminum bars during bending and cutting, and complete cutting automatically after bending. The equipment has high-speed continuous production function, and the operator only needs to ensure that there is material in the material tank and remove the folded aluminum frame from the bending machine. The bending machine will automatically stop after processing to the set quantity. The device also has the function of judging the rationality of frame data, rejecting processing of unreasonable data and prompting; The online no material prompt, sleep prompt, fault prompt, work prompt and other functions are fully equipped. Some high-end models adopt a four station bending process, where the aluminum strip can be bent twice to form, and two pieces can be bent simultaneously, greatly reducing the bending time and achieving good flatness at the corners.

在加工能力方面，全自动铝条折弯机的铝条折弯规格厚度为5.5mm-24mm，长度4000mm-6000mm。可加工铝框尺寸非常小250×100mm，非常大2000×2000mm。较大加工速度小于30秒/个（1000×1000mm规格）。加工精度方面，铝框尺寸误差控制在±0.5mm以内，角度误差控制在±1°以内。铝框折弯角度常规为90°。设备电源为AC220V、50Hz，功率约2.5KW，气源要求0.65MPa。整机外形尺寸约为10500×2200×2600mm。

In terms of processing capability, the fully automatic aluminum strip bending machine has aluminum strip bending specifications with a thickness of 5.5mm-24mm and a length of 4000mm-6000mm. The minimum size of aluminum frame that can be processed is 250 × 100mm, and the maximum size is 2000 × 2000mm. The larger processing speed is less than 30 seconds per piece (1000 × 1000mm specification). In terms of processing accuracy, the size error of the aluminum frame is controlled within ± 0.5mm, and the angle error is controlled within ± 1 °. The conventional bending angle for aluminum frames is 90 degrees. The equipment power supply is AC220V, 50Hz, with a power of approximately 2.5KW and a gas source requirement of 0.65MPa. The overall dimensions of the machine are approximately 10500 × 2200 × 2600mm.

全自动铝条折弯机在形状加工方面具有出众的灵活性。数控系统可自动调整控制铝框尺寸和形状，能够完成三角形、长方形、正五边形、正六边形、圆形、椭圆形等多种形状的折弯。设备可设定4种规格、32种尺寸（每种规格各8种）的玻璃原片尺寸数据，每种尺寸铝框一次连续加工数量可设定为9999件。无尾料设计使除切口损耗外可实现零料头加工。设备采用模块化设计，所有功能均可手动操作，满足调试和抢修需要。全自动铝条折弯机是加工槽铝式中空玻璃规模化生产的理想设备，其快捷率、高精度的特点使其成为现代化中空玻璃生产企业不可或缺的核心装备。

The fully automatic aluminum strip bending machine has strong flexibility in shape processing. The CNC system can automatically adjust and control the size and shape of aluminum frames, and can complete bending of various shapes such as triangles, rectangles, regular pentagons, regular hexagons, circles, ellipses, etc. The device can set glass raw sheet size data for 4 specifications and 32 sizes (8 for each specification), and the continuous processing quantity of aluminum frames for each size can be set to 9999 pieces. The tailless design enables zero head machining except for cutting losses. The equipment adopts a modular design, and all functions can be manually operated to meet the needs of debugging and emergency repair. The fully automatic aluminum strip bending machine is an ideal equipment for large-scale production of groove aluminum insulated glass. Its high efficiency and precision make it an indispensable core equipment for modern insulated glass production enterprises.

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