
影响中空玻璃设备玻璃质量的因素有哪些?
时间:2026-05-15 来源:https://www.jncsjx.com/ 发布人:昌盛机械
影响中空玻璃设备质量的因素主要有原材料的选用和生产制造工艺。其中原材料的质量将直接影响中空玻璃的质量和使用寿命。目前国内中空玻璃主要有三种:槽铝式单道密封、槽铝式双道密封、复合密封胶条式中空玻璃。槽铝式单道密封因其密封性差,易进潮气,导致玻璃结露、结霜,使用寿命短,已逐渐被淘汰。
The main factors affecting the quality of insulated glass equipment are the selection of raw materials and manufacturing processes. The quality of raw materials will directly affect the quality and service life of insulating glass. At present, there are three main types of insulated glass in China: groove aluminum single channel seal, groove aluminum double channel seal, and composite sealing strip insulated glass. The groove aluminum single pass seal has been gradually phased out due to its poor sealing performance, susceptibility to moisture ingress, resulting in glass condensation and frosting, and short service life.
在玻璃材料给定后,比如普通平板玻璃或钢化玻璃,那么根据玻璃强度设计理论,玻璃原片的断裂强度就确定下来了。由于中空玻璃机器生产的玻璃是由两片(或两片以上)玻璃构成,周边密封形成一个密封的空气层,中空玻璃在一面玻璃受到载荷作用时,受力面玻璃变形压缩中空层气体,气体压强增大,将部分载荷传送给另一面玻璃,因此在气体密封状态下,中空玻璃是两片玻璃共同承担载荷,两片玻璃同时变形。中空玻璃是两层或多层平板玻璃由灌注了干燥剂的铝框用丁基波和聚硫胶粘结而成。

After the glass material is given, such as ordinary flat glass or tempered glass, the fracture strength of the glass sheet is determined according to the glass strength design theory. Due to the fact that the glass produced by the insulated glass machine is composed of two (or more) pieces of glass, which are sealed around to form a sealed air layer, when one side of the glass is subjected to a load, the glass on the stressed side deforms and compresses the gas in the hollow layer, increasing the gas pressure and transferring some of the load to the other side of the glass. Therefore, in the gas sealed state, the insulated glass is jointly loaded by two pieces of glass, and both pieces of glass deform simultaneously. Hollow glass is a type of flat glass consisting of two or more layers of aluminum frames infused with desiccants, bonded together with butyl and polysulfide adhesives.
制造中空玻璃设备的原片玻璃可以是无色浮法玻璃、镀膜玻璃、钢化玻璃、夹层玻璃等。应避免使用普通平板玻璃,普通平板玻璃的透明度及强度均达不到要求。上述玻璃原片必须符合相应标准要求,经检验合格后才能使用。不同厂家不同批次的玻璃在切割前应首先检查有无色差,将色差较大的玻璃分别用于不同的工程或不同的建筑立面中。玻璃切割尺寸应按图纸要求严格执行,同时操作人员应注意玻璃表面,不得有划伤、气泡等明显缺陷。铝条、插角的选用:铝条的厚度应在0.30mm~0.35mm之间,厚度应均匀一致,透气孔分布均匀。铝条须经阳极氧化处理或去污处理,一定要选用质量好、档次高的产品,提高铝条利用率。插角尺寸要选好,表面要擦干净。
The raw glass for manufacturing insulated glass equipment can be colorless float glass, coated glass, tempered glass, laminated glass, etc. Ordinary flat glass should be avoided as its transparency and strength do not meet the requirements. The above-mentioned glass raw sheets must meet the corresponding standard requirements and pass inspection before they can be used. Before cutting glass from different manufacturers and batches, it is necessary to first check for color difference. Glass with significant color difference should be used for different projects or building facades. The cutting size of glass should be strictly executed according to the drawing requirements, and the operator should pay attention to the surface of the glass, without obvious defects such as scratches and bubbles. Selection of aluminum bars and corner inserts: The thickness of the aluminum bars should be between 0.30mm and 0.35mm, with uniform thickness and even distribution of ventilation holes. Aluminum bars must undergo anodizing or decontamination treatment, and high-quality and high-grade products must be selected to improve the utilization rate of aluminum bars. The size of the insertion angle should be carefully selected, and the surface should be wiped clean.
中空玻璃设备的优点是节能与环保,现代建筑能耗主要是空调和照明,前者占55%,后者占23%,玻璃是建筑外墙中最薄、最易传热的材料。大部分玻璃加工厂使用的中空玻璃生产线都是半自动式板压或辊压生产设备,其生产节奏的快慢主要受限于压片机的速度和在线清洗机的速度。若想提高一次提交成品率,就必须落实合片前各个工序的自检和互检,从上片检查、铝框制作乃至丁基胶涂布,尤其是要注意上框工序的质量检查,因为任何缺陷在该工序都基本可以显现出来,而且在合片前能较容易地进行补救处理。
The advantages of insulated glass equipment are energy conservation and environmental protection. Modern building energy consumption mainly comes from air conditioning and lighting, with the former accounting for 55% and the latter accounting for 23%. Glass is the thinnest and easiest to heat transfer material in building exterior walls. Most glass processing plants use semi-automatic plate or roll production equipment for their insulated glass production lines, and the speed of their production rhythm is mainly limited by the speed of the tablet press and the speed of the online cleaning machine. If you want to improve the yield rate of a single submission, it is necessary to implement self inspection and mutual inspection of each process before lamination, from upper piece inspection, aluminum frame production to butyl rubber coating. Especially, attention should be paid to the quality inspection of the upper frame process, because any defects can be basically revealed in this process and can be easily remedied before lamination.
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This article is assisted by an insulated glass production line. For more related content, please click: http://www.jncsjx.com I hope this article can be helpful to you. Thank you for reading!
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