全自动封胶线实操科普：合片玻璃错位？两步排查轻松解决

　　Practical popularization of fully automatic sealing line: misalignment of laminated glass? Two step troubleshooting for easy resolution

　　在全自动封胶线的生产环节，合片是保障中空玻璃密封性能的关键工序，一旦出现合片玻璃错位，不仅会导致后续封胶不规整、胶量不均，还可能造成玻璃边缘破损，直接影响产品合格率，耽误生产进度。不少一线操作人员遇到这类问题时，容易找不到排查方向。其实合片玻璃错位多和定位精度、部件同步性相关，核心就两个排查调整点。今天就结合实操经验，给大家科普全自动封胶线合片玻璃错位的解决方法。

　　In the production process of the fully automatic sealing line, laminating is a key process to ensure the sealing performance of the insulated glass. Once the laminated glass is misaligned, it will not only cause irregular sealing and uneven amount of glue, but also may cause damage to the glass edge, directly affecting the product qualification rate and delaying the production progress. Many frontline operators may not be able to find the direction for troubleshooting when encountering such problems. In fact, the misalignment of laminated glass is often related to positioning accuracy and component synchronization, with two key points for troubleshooting and adjustment. Today, based on practical experience, we will share with you the solution to the misalignment of fully automatic sealing line laminated glass.

　　先跟大家理清核心逻辑：全自动封胶线合片时，玻璃能精准对齐，全靠定位轮的精准限位和托架的平稳同步动作。如果定位轮没起到有效限位，或托架升降不同步，都会导致两片玻璃合片时错位。咱们按“先查定位、再查同步”的顺序排查，不用复杂工具，跟着步骤走就能快速解决问题。

　　First, let me clarify the core logic with you: when the fully automatic sealing line is assembled, the glass can be accurately aligned, thanks to the precise positioning of the positioning wheel and the smooth synchronous action of the bracket. If the positioning wheel does not effectively limit the position, or if the bracket lifting is not synchronized, it will cause the two pieces of glass to be misaligned when they are combined. Let's investigate in the order of 'first check location, then check synchronization', without using complex tools, and follow the steps to quickly solve the problem.

　　第一步，排查定位轮贴合度，调整慢速延时。首先观察合片时两片玻璃是否都能顺利走到定位轮处，且与定位轮之间无间隙--这是玻璃精准定位的基础。如果玻璃走到定位轮后仍有缝隙，或无法完全贴合定位轮，就会出现错位。这种情况下，不用拆解设备，直接在操作屏幕上找到“慢速延时”参数进行调整即可。

　　The first step is to check the fit of the positioning wheel and adjust the slow delay. Firstly, observe whether both pieces of glass can smoothly reach the positioning wheel without any gap when merging - this is the basis for accurate positioning of the glass. If there are still gaps in the glass after reaching the positioning wheel, or if it cannot fully fit the positioning wheel, misalignment will occur. In this case, there is no need to disassemble the equipment. Simply find the "slow delay" parameter on the operation screen and adjust it.

　　调整“慢速延时”的核心目的，是给玻璃足够的时间平稳到达定位位置，避免因传送速度过快导致定位偏差。实操时可以小幅度递增调整参数，每次调整后试合一片玻璃，观察玻璃是否能完全贴合定位轮、无间隙，直到定位精准、合片无错位为止。

　　The core purpose of adjusting the "slow delay" is to give the glass enough time to smoothly reach the positioning position, avoiding positioning deviation caused by too fast transmission speed. During practical operation, the parameters can be adjusted in small increments. After each adjustment, try to fit a piece of glass together and observe whether the glass can fully adhere to the positioning wheel without any gaps, until the positioning is accurate and the fitting is not misaligned.

　　第二步，排查托架气缸同步性，调节气缸调速。如果定位轮贴合正常仍出现错位，就重点检查合片托架--全自动封胶线的合片托架由两侧气缸共同控制升降，一旦两侧气缸动作不同步，出现一头快、一头慢的情况，托架倾斜就会导致玻璃错位。

　　Step two, check the synchronization of the bracket cylinder and adjust the cylinder speed. If the positioning wheel fits normally but still shows misalignment, focus on checking the laminating bracket - the laminating bracket of the fully automatic sealing line is jointly controlled by the two side cylinders for lifting and lowering. Once the two side cylinders do not move synchronously, one end is fast and the other is slow, the bracket will tilt and cause the glass to be misaligned.

　　解决方法很简单：找到两侧气缸上的调速部件，通过调节调速阀来控制气缸升降速度。调整时启动托架升降程序，观察两侧气缸的动作节奏，把动作快的一侧适当调慢，或把动作慢的一侧适当调快，最终让两侧气缸实现同步动作--做到两头一起升起、一起落下。调整完成后，试合几片玻璃，确认托架平稳、玻璃合片无错位即可。

　　The solution is simple: find the speed control components on both sides of the cylinder, and control the lifting speed of the cylinder by adjusting the speed control valve. Start the bracket lifting program during adjustment, observe the rhythm of the movements of the cylinders on both sides, slow down the fast side appropriately, or speed up the slow side appropriately, and finally achieve synchronous movements of the cylinders on both sides - lifting and lowering both ends together. After the adjustment is completed, try to fit a few pieces of glass and confirm that the bracket is stable and the glass pieces are not misaligned.

　　这里补充几个实操注意点：一是调整参数和气缸前，务必先让设备处于停机锁定状态，避免意外启动造成安全隐患；二是调整“慢速延时”时，参数不要一次性调太大，否则会影响生产效率；三是调节气缸调速阀时，力度要轻柔，小幅度微调，避免调速过快导致托架冲击玻璃；四是调整后建议连续试合多片不同尺寸的玻璃，确保不同工况下都能精准合片。

　　Here are a few practical points to note: Firstly, before adjusting parameters and cylinders, it is necessary to ensure that the equipment is in a shutdown locked state to avoid safety hazards caused by accidental start-up; Secondly, when adjusting the "slow delay", do not adjust the parameters too large at once, otherwise it will affect production efficiency; Thirdly, when adjusting the cylinder speed control valve, the force should be gentle and adjusted slightly to avoid the bracket impacting the glass due to too fast speed control; Fourthly, after adjustment, it is recommended to continuously test multiple pieces of glass of different sizes to ensure accurate lamination under different working conditions.

　　日常维护也能提前预防合片错位：建议定期检查定位轮的磨损情况，发现轮面磨损及时更换，避免因定位轮打滑导致定位偏差；同时定期检查托架气缸的气压和密封件，确保气缸动作顺畅，还要清理气缸调速阀的通气孔，避免杂质堵塞影响调速精度。这些小细节能大幅提升合片稳定性。

　　Daily maintenance can also prevent misalignment of the joint in advance: it is recommended to regularly check the wear of the positioning wheel, replace it in a timely manner if the wheel surface is worn, and avoid positioning deviation caused by the sliding of the positioning wheel; At the same time, regularly check the air pressure and sealing components of the bracket cylinder to ensure smooth cylinder operation, and clean the vent holes of the cylinder speed control valve to avoid impurities blocking the speed control accuracy. These small energy-saving measures greatly improve the stability of the lamination process.

　　合片玻璃错位看似是全自动封胶线的常见难题，实则只要抓住“定位精准”和“动作同步”两个核心，按步骤排查调整就能轻松解决。对一线操作人员来说，掌握这些基础技巧，能快速应对生产故障，减少返工和工期延误。希望这次科普能帮到大家，要是调整后仍有错位情况，可进一步检查玻璃传送轨道的平整度，或联系设备厂家技术支持。

　　Misalignment of laminated glass may seem like a common problem in fully automatic sealing lines, but in reality, it can be easily solved by grasping the two cores of "precise positioning" and "synchronized action", and following the steps to troubleshoot and adjust. For frontline operators, mastering these basic skills can quickly respond to production failures, reduce rework and project delays. I hope this science popularization can help everyone. If there is still misalignment after adjustment, you can further check the flatness of the glass conveyor track or contact the technical support of the equipment manufacturer.

　　本文由  全自动封胶线 友情奉献.更多有关的知识请点击  http://www.jncsjx.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

　　This article is a friendly contribution from the fully automatic sealing line For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.