双组份打胶机怎么用?使用方法解析

时间:2025-07-23 来源:http://www.jncsjx.com/ 发布人:昌盛机械

  双组份打胶机作为一种高效的涂胶设备,广泛应用于建材、汽车、电子等领域,能够将两种不同成分的胶料按比例混合后均匀涂覆,其使用方法直接影响打胶质量与效率。掌握规范的操作流程,不仅能保证胶缝的密封性和强度,还能延长设备使用寿命。

  As an efficient gluing equipment, two-component gluing machine is widely used in fields such as building materials, automobiles, electronics, etc. It can mix two different components of glue in proportion and evenly coat them. Its usage directly affects the quality and efficiency of gluing. Mastering standardized operating procedures can not only ensure the sealing and strength of adhesive joints, but also extend the service life of equipment.

  使用前的准备工作是确保打胶效果的基础。首先需检查设备各部件是否完好,胶桶内的 A、B 两组份胶料是否充足,胶料型号需与施工要求匹配,避免因型号不符导致粘结强度不足。胶料在使用前需充分搅拌,尤其是 B 组份胶料(多为固化剂),长期静置可能出现沉淀,搅拌不匀会影响混合比例,进而导致胶缝固化不完全。检查输胶管道是否通畅,有无堵塞或破损,管道接头处的密封件需完好,防止胶料泄漏。根据胶料特性调节环境温度,多数双组份胶料的最佳使用温度为 15-25℃,温度过低会导致胶料粘度增加,流动不畅;温度过高则可能加速胶料反应,缩短可操作时间,必要时可对胶桶进行预热或降温处理。

  The preparation work before use is the foundation for ensuring the effectiveness of gluing. Firstly, it is necessary to check whether all components of the equipment are in good condition, whether the A and B components in the glue bucket are sufficient, and whether the glue type matches the construction requirements to avoid insufficient bonding strength due to inconsistent models. The adhesive material needs to be thoroughly stirred before use, especially the B-component adhesive material (mostly a curing agent). Long term standing may cause precipitation, and uneven stirring can affect the mixing ratio, leading to incomplete curing of the adhesive joint. Check whether the glue pipeline is unobstructed, whether there is blockage or damage, and whether the sealing components at the pipeline joints are intact to prevent glue leakage. Adjust the ambient temperature according to the characteristics of the rubber material. The optimal operating temperature for most two-component rubber materials is 15-25 ℃. If the temperature is too low, it will increase the viscosity of the rubber material and cause poor flow; If the temperature is too high, it may accelerate the reaction of the rubber material, shorten the operable time, and if necessary, preheat or cool the rubber drum.

  设备调试是保证混合比例精准的关键步骤。双组份打胶机的核心在于 A、B 胶料的比例控制,需根据胶料说明书设定混合比例(如 10:1、5:1),通过调节设备上的比例调节阀实现,调节后需进行试打,将混合后的胶料挤在平板上,观察颜色是否均匀一致,无明显条纹或色块,若有则需重新调整比例。测试胶枪出胶量是否稳定,连续打胶 10-20 秒,观察胶条是否粗细均匀,无断胶或溢胶现象,出胶量过大易造成浪费,过小则可能导致胶缝填充不足。调整胶枪的移动速度与出胶速度匹配,移动过快会使胶条过细,移动过慢则胶条过粗,需通过试打找到最佳匹配参数,确保胶缝饱满且无多余胶料溢出。

  Equipment debugging is a crucial step in ensuring accurate mixing ratios. The core of a two-component glue machine lies in the proportion control of A and B glue materials. The mixing ratio (such as 10:1, 5:1) needs to be set according to the glue material manual, and can be adjusted by adjusting the proportion control valve on the equipment. After adjustment, a trial molding is required, and the mixed glue material is squeezed onto a flat plate to observe whether the color is uniform and consistent, without obvious stripes or color blocks. If there are any, the ratio needs to be readjusted. Test whether the glue gun has a stable glue output. Apply glue continuously for 10-20 seconds and observe whether the glue strip is evenly thick and without any breakage or overflow. If the glue output is too large, it may cause waste, while if it is too small, it may lead to insufficient filling of the glue seam. Adjust the movement speed of the glue gun to match the glue dispensing speed. Moving too fast will make the glue strip too thin, while moving too slowly will make the glue strip too thick. It is necessary to find the best matching parameters through trial firing to ensure that the glue seam is full and there is no excess glue material overflowing.

4f15861034a18ef884c361a2ff69005b_b9b411ac910651f_1753242136000.jpg

  打胶操作流程需规范有序,确保胶缝质量。首先清洁待打胶表面,去除油污、灰尘和水分,表面不洁净会影响胶料与基材的粘结力,导致后期出现脱胶现象,可使用专用清洁剂擦拭,待完全干燥后再进行打胶。手持胶枪时保持平稳,胶枪喷嘴与待打胶表面的距离控制在合理范围,喷嘴角度以 45 度为宜,便于胶料均匀填充到缝隙中。打胶时匀速移动胶枪,保持出胶连续,避免停顿,停顿处易出现胶料堆积或空缺,影响密封效果。对于较长的胶缝,可分段打胶,段与段之间重叠 1-2 厘米,确保衔接处无空隙。打胶完成后,需在胶料固化前用工具(如刮胶板)将胶缝刮平,使胶面光滑平整,与基材边缘贴合紧密,刮胶时力度要均匀,避免带出过多胶料导致胶缝过薄。

  The gluing operation process needs to be standardized and orderly to ensure the quality of the glue seam. Firstly, clean the surface to be glued to remove oil stains, dust, and moisture. Unclean surfaces can affect the adhesion between the adhesive and the substrate, leading to delamination in the later stages. A specialized cleaning agent can be used to wipe the surface until it is completely dry before gluing. When holding the glue gun, keep it steady. The distance between the glue gun nozzle and the surface to be glued should be controlled within a reasonable range, and the nozzle angle should be 45 degrees to facilitate the uniform filling of the glue material into the gaps. When applying glue, move the glue gun at a constant speed to maintain continuous dispensing and avoid pauses. The pauses can easily lead to material accumulation or gaps, which can affect the sealing effect. For longer adhesive seams, adhesive can be applied in sections, overlapping each section by 1-2 centimeters to ensure there are no gaps at the joints. After the glue is applied, it is necessary to use a tool (such as a scraper) to scrape the glue seam flat before the glue material solidifies, so that the glue surface is smooth and flat, and closely adheres to the edge of the substrate. The scraping force should be even to avoid carrying out too much glue and causing the glue seam to be too thin.

  固化过程的管理直接影响胶缝性能。打胶完成后,需保持施工现场通风良好,避免灰尘附着在未固化的胶面上,影响外观质量。根据胶料特性控制固化环境,多数双组份胶料在常温下 24 小时可初步固化,7 天达到完全固化强度,固化期间避免胶缝受到外力撞击或拉扯,防止胶缝变形或开裂。禁止在固化过程中接触水或其他溶剂,水会影响胶料的化学反应,导致固化不完全;溶剂则可能溶解未固化的胶料,破坏胶缝结构。对于需要检测的胶缝,在完全固化后可进行剥离测试或水压测试,检查粘结强度和密封性,确保符合施工要求。

  The management of the curing process directly affects the performance of the adhesive joint. After the glue is applied, it is necessary to maintain good ventilation at the construction site to avoid dust adhering to the uncured glue surface, which may affect the appearance quality. According to the characteristics of the adhesive material, the curing environment is controlled. Most two-component adhesives can be initially cured at room temperature for 24 hours and reach complete curing strength in 7 days. During the curing period, external impact or pulling should be avoided on the adhesive joint to prevent deformation or cracking. Do not come into contact with water or other solvents during the curing process, as water can affect the chemical reaction of the adhesive, leading to incomplete curing; The solvent may dissolve uncured adhesive and damage the joint structure. For the adhesive joints that need to be tested, peel testing or hydrostatic testing can be conducted after complete curing to check the bonding strength and sealing performance, ensuring compliance with construction requirements.

  设备清洗与维护是延长使用寿命的重要环节。每次使用后需及时清洗设备,尤其是混合腔和胶枪,未清洗干净的残留胶料会固化堵塞通道,影响下次使用。清洗时先关闭胶料供应阀门,将胶枪内剩余胶料排空,再倒入专用清洗剂,启动设备让清洗剂在管道和混合腔内循环 1-2 分钟,直至排出的清洗剂清澈无杂质。拆卸胶枪喷嘴和混合芯,用毛刷蘸清洗剂清理残留胶料,清洗完成后重新安装,确保各部件连接紧密。定期检查设备的密封圈和输胶管道,发现老化或破损及时更换,对运动部件加注润滑油,减少磨损,设备长期不用时需将胶桶内剩余胶料清理干净,避免胶料固化堵塞管道。

  Equipment cleaning and maintenance are important steps in extending the service life. After each use, it is necessary to clean the equipment in a timely manner, especially the mixing chamber and glue gun. Unclean residual glue will solidify and block the channel, affecting the next use. When cleaning, first close the glue supply valve, empty the remaining glue in the glue gun, and then pour in the special cleaning agent. Start the equipment and let the cleaning agent circulate in the pipeline and mixing chamber for 1-2 minutes until the discharged cleaning agent is clear and free of impurities. Disassemble the nozzle and mixing core of the glue gun, clean the residual glue with a brush dipped in cleaning agent, reinstall after cleaning, and ensure that all components are tightly connected. Regularly inspect the sealing rings and adhesive pipelines of the equipment, replace them in a timely manner if aging or damage is found, add lubricating oil to the moving parts to reduce wear, and clean the remaining adhesive in the adhesive bucket when the equipment is not in use for a long time to avoid solidification and blockage of the pipelines.

  本文由双组份打胶机友情奉献.更多有关的知识请点击:http://www.jncsjx.com我们将会对您提出的疑问进行详细的解答,欢迎您登录网站留言.

  This article is a friendly contribution from glass coating machine equipment For more information, please click: http://www.jncsjx.com We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message

联系我们Contact us

  • 咨询热线:0531-85717458 13705446998
  • 公司地址: 山东省德州市齐河安头乡企巢工业园
  • 扫码联系我们:

截屏,微信识别二维码

微信号:13705446998

//