中空玻璃加工设备的组成解析:从切割到密封

时间:2025-07-21 来源:http://www.jncsjx.com/ 发布人:昌盛机械

  中空玻璃加工设备是用于生产中空玻璃的专业成套设备,其组装由多个功能不同的装置和系统协同构成,涵盖了从玻璃原片处理到成品封装的全过程。这些组成部分相互配合,确保能够高效、精准地完成中空玻璃的加工,满足不同规格和性能的产品需求。

  Hollow glass processing equipment is a professional complete set of equipment used for producing hollow glass. Its assembly consists of multiple devices and systems with different functions, covering the entire process from glass raw sheet processing to finished product packaging. These components work together to ensure efficient and precise processing of insulating glass, meeting product requirements of different specifications and performance.

  玻璃切割装置是中空玻璃加工设备的起始环节组成部分。它主要由切割台、切割刀架、定位系统和输送机构组成。切割台提供平整的工作台面,便于玻璃原片的放置和固定;切割刀架上安装有金刚石切割轮,可根据预设尺寸在玻璃表面划出精确的切割线;定位系统通过光电感应或机械限位,保证玻璃切割的尺寸精度,误差可控制在较小范围内;输送机构则将切割后的玻璃片平稳输送至下一加工环节。该装置能适应不同厚度的玻璃原片,通过调节切割压力和速度,确保切割边缘平整,减少后续加工的破损率。

  The glass cutting device is the starting component of the hollow glass processing equipment. It mainly consists of a cutting table, a cutting tool holder, a positioning system, and a conveying mechanism. The cutting table provides a flat work surface for easy placement and fixation of glass sheets; A diamond cutting wheel is installed on the cutting tool holder, which can draw precise cutting lines on the glass surface according to the preset size; The positioning system ensures the dimensional accuracy of glass cutting through photoelectric induction or mechanical limiting, and the error can be controlled within a small range; The conveying mechanism smoothly transports the cut glass sheets to the next processing stage. This device can adapt to glass raw sheets of different thicknesses. By adjusting the cutting pressure and speed, it ensures a smooth cutting edge and reduces the damage rate during subsequent processing.

  玻璃清洗干燥装置是保障中空玻璃质量的重要组成部分。其内部包含清洗槽、毛刷辊、喷淋系统和干燥段。玻璃片进入装置后,先经过毛刷辊的机械擦拭,配合喷淋系统喷出的清洗液,去除表面的灰尘、油污、指纹等污染物;清洗后的玻璃会进入干燥段,通过高温热风或红外加热,迅速蒸发表面的水分,确保玻璃表面洁净干燥,避免水分残留影响中空玻璃的密封性。清洗干燥装置的毛刷硬度和喷淋压力可根据玻璃表面污染程度进行调节,干燥温度则根据环境湿度和玻璃厚度灵活设定。

  The glass cleaning and drying device is an important component in ensuring the quality of insulated glass. It contains a cleaning tank, brush rollers, spray system, and drying section inside. After the glass sheet enters the device, it is first mechanically wiped by a brush roller, and then sprayed with cleaning solution by a spray system to remove surface pollutants such as dust, oil stains, fingerprints, etc; After cleaning, the glass will enter the drying section and quickly evaporate the surface moisture through high-temperature hot air or infrared heating, ensuring that the glass surface is clean and dry, and avoiding residual moisture from affecting the sealing of the insulated glass. The hardness of the brush and spray pressure of the cleaning and drying device can be adjusted according to the degree of contamination on the glass surface, and the drying temperature can be flexibly set according to the environmental humidity and glass thickness.

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  间隔条加工与放置装置在中空玻璃的结构成型中发挥关键作用。该装置包括间隔条切割机构、折弯机构和自动放置机构。间隔条通常采用铝制或不锈钢材质,切割机构可根据玻璃尺寸将间隔条切割成相应长度;折弯机构能将直线型间隔条折成与玻璃尺寸匹配的矩形框架,确保四角连接紧密;自动放置机构则将加工好的间隔条精准放置在一片玻璃的边缘位置,为后续的合片工序做好准备。部分高端设备还具备间隔条填充干燥剂的功能,通过专用通道将干燥剂均匀填充到间隔条内部,提升中空玻璃的防潮性能。

  The spacer processing and placement device plays a crucial role in the structural formation of insulating glass. The device includes a spacer cutting mechanism, a bending mechanism, and an automatic placement mechanism. Spacer bars are usually made of aluminum or stainless steel, and the cutting mechanism can cut the spacer bars into corresponding lengths according to the glass size; The bending mechanism can fold the linear spacer into a rectangular frame that matches the size of the glass, ensuring tight connections at all four corners; The automatic placement mechanism precisely places the processed spacer strip at the edge of a piece of glass, preparing for the subsequent laminating process. Some high-end devices also have the function of filling desiccants into the spacer bars, which evenly fill the desiccants into the interior of the spacer bars through dedicated channels to improve the moisture resistance of the insulated glass.

  合片与压合装置是将两片或多片玻璃与间隔条组合成整体的核心组成部分。合片台通过真空吸盘或机械臂将两片清洁干燥的玻璃精准对齐,使间隔条位于两片玻璃之间的边缘位置;随后压合机构通过气动或液压方式对组合后的玻璃进行加压,确保玻璃与间隔条之间紧密贴合,初步固定中空玻璃的结构。压合的压力和时间可根据玻璃厚度和间隔条材质进行调整,避免压力过大导致玻璃破碎或压力不足影响贴合效果。

  The laminating and pressing device is the core component that combines two or more pieces of glass with spacer strips into a whole. The laminating table uses vacuum suction cups or robotic arms to accurately align two clean and dry glass sheets, so that the spacer strip is located at the edge between the two glass sheets; Subsequently, the compression mechanism applies pressure to the combined glass through pneumatic or hydraulic means to ensure a tight fit between the glass and the spacer, preliminarily fixing the structure of the insulated glass. The pressure and time of pressing can be adjusted according to the thickness of the glass and the material of the spacer strip to avoid excessive pressure causing glass breakage or insufficient pressure affecting the bonding effect.

  密封胶涂覆装置是中空玻璃加工的收尾组成部分。它由胶枪、供胶系统和移动轨道构成。胶枪可根据预设轨迹在中空玻璃的边缘缝隙处均匀涂覆密封胶,供胶系统保证密封胶持续稳定供应,移动轨道则确保胶枪运动轨迹精准,使密封胶形成连续的密封层。密封胶分为第一道丁基胶和第二道聚硫胶或硅酮胶,两道密封共同作用,有效阻止空气和水分进入中空层,保障中空玻璃的隔热、隔音性能和使用寿命。

  The sealant coating device is a final component of hollow glass processing. It consists of a glue gun, a glue supply system, and a moving track. The glue gun can evenly apply sealant at the edge gaps of the insulated glass according to the preset trajectory. The glue supply system ensures a continuous and stable supply of sealant, and the moving track ensures the precise movement trajectory of the glue gun, forming a continuous sealing layer of sealant. The sealant is divided into a first layer of butyl rubber and a second layer of polysulfide or silicone rubber. The two seals work together to effectively prevent air and moisture from entering the hollow layer, ensuring the insulation and sound insulation performance and service life of the hollow glass.

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  This article is a friendly contribution from glass coating machine equipment For more information, please click: http://www.jncsjx.com We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message

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