全自动封胶线在运行效率与节能性上表现突出，其整机工作功率处于较低水平，能有效减少电能消耗。借助先进的气液增压技术，整机总功率可控制在 1.5KW 左右（夏季环境温度较高时约 1.4KW），按每天 8 小时工作制计算，与传统设备相比，单日可节省一定电量，长期使用下来，年节电效益显著，能为生产环节降低不少能耗成本。

　　The fully automatic sealing line performs outstandingly in terms of operating efficiency and energy saving, with its overall working power at a relatively low level, which can effectively reduce electricity consumption. With the help of advanced gas-liquid boosting technology, the total power of the whole machine can be controlled at around 1.5KW (about 1.4KW when the ambient temperature is high in summer). Calculated based on an 8-hour working system per day, it can save a certain amount of electricity in a single day compared to traditional equipment. Over long-term use, the annual electricity saving benefits are significant, which can reduce a lot of energy consumption costs in the production process.

　　在结构设计上，全自动封胶线的机架采用钢板折合工艺制成，整体稳固性强，台面则选用不锈钢拉丝板，不仅耐受日常操作中的摩擦与碰撞，还具备良好的抗腐蚀性能，便于清洁维护，能长期保持台面的平整与美观，适应车间内的复杂环境。

　　In terms of structural design, the frame of the fully automatic sealing line is made of steel plate folding technology, which has strong overall stability. The tabletop is made of stainless steel brushed plate, which not only withstands friction and collision in daily operation, but also has good corrosion resistance, is easy to clean and maintain, and can maintain the flatness and beauty of the tabletop for a long time, adapting to the complex environment in the workshop.

　　出胶装置的技术优化是其重要亮点，采用的新型出胶结构可实现胶缸摆出换胶，整个过程无漏胶现象，有效减少胶料浪费。经实际应用测算，单日可节约胶量约 0.25Kg，按年运行 360 天计算，年节省胶量可达 90Kg 左右，在降低生产成本的同时，也减少了因漏胶导致的设备污染与清理负担。

　　The technological optimization of the glue dispensing device is an important highlight, and the new glue dispensing structure adopted can realize the swinging of the glue cylinder for glue replacement, with no glue leakage phenomenon in the entire process, effectively reducing the waste of glue materials. Through practical application calculations, it has been found that a single day can save about 0.25Kg of glue. Calculated based on 360 days of operation per year, the annual saved glue can reach about 90Kg. While reducing production costs, it also reduces equipment pollution and cleaning burden caused by glue leakage.

　　设备配备四档变频传送系统，能根据不同的封胶需求灵活调节传送速度，实现高效生产。无论是小批量精细作业还是大批量连续生产，都能通过合理调节档位，平衡封胶质量与生产效率，满足多样化的生产节奏。

　　The equipment is equipped with a four speed variable frequency transmission system, which can flexibly adjust the transmission speed according to different sealing requirements, achieving efficient production. Whether it is small-scale fine operations or large-scale continuous production, it is possible to balance the sealing quality and production efficiency by adjusting the gear reasonably, and meet diverse production rhythms.

　　自动化控制方面，全自动封胶线采用可靠的 PLC 控制系统与人机界面，实现了多项自动化功能：自动关机、定时加热、PLC 精准温控、皮带传送、补压等操作均可自动完成，还能自动检测并记录每日封胶数量。这些功能不仅提升了生产的稳定性，还大幅降低了工人的劳动强度，让操作人员能更专注于质量监控。

　　In terms of automation control, the fully automatic sealing line adopts a reliable PLC control system and human-machine interface, realizing multiple automation functions: automatic shutdown, timed heating, PLC precise temperature control, belt conveyor, pressure replenishment and other operations can be automatically completed. It can also automatically detect and record the daily sealing quantity. These functions not only improve the stability of production, but also significantly reduce the labor intensity of workers, allowing operators to focus more on quality monitoring.

　　此外，其还具备数字化出胶与停胶时间控制功能，通过触摸屏可直观设置参数，操作便捷。当胶料不足时，系统会自动显示提醒，避免因缺胶影响生产；胶缸与胶嘴的双加热系统能确保胶料在适宜温度下保持良好流动性，保障封胶效果均匀。同时，胶嘴高度与距离可灵活调节，适配不同规格的工件，设备预加热功能则能缩短开机准备时间，甚至可应对弧形工件的封胶需求，进一步拓展了应用范围。

　　In addition, it also has digital dispensing and stopping time control functions, and parameters can be intuitively set through the touch screen, making operation convenient. When the rubber material is insufficient, the system will automatically display a reminder to avoid production being affected by the lack of rubber; The dual heating system of the glue cylinder and the glue nozzle can ensure that the glue material maintains good fluidity at a suitable temperature, ensuring uniform sealing effect. At the same time, the height and distance of the nozzle can be flexibly adjusted to adapt to different specifications of workpieces. The preheating function of the equipment can shorten the preparation time for startup and even meet the sealing needs of curved workpieces, further expanding the application range.

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