
卧式丁基胶涂布机操作技术规范
时间:2025-07-14 来源:http://www.jncsjx.com/ 发布人:昌盛机械
卧式丁基胶涂布机用于在材料表面均匀涂布丁基胶,操作需遵循规范以保障质量、设备及人员安全,具体规范如下:
The horizontal butyl rubber coating machine is used to evenly apply butyl rubber on the surface of materials. The operation must follow the specifications to ensure quality, equipment, and personnel safety. The specific specifications are as follows:
开机前需做好全面准备。检查设备各部件,确保机架、涂布辊、传动系统等无松动、损坏;清理工作台及周边,移除杂物。核对丁基胶原料,确保无杂质、硬块,数量充足。检查电源、气源连接正常,电压、气压符合设备要求,接地可靠。查看加热系统,确认温控器灵敏、加热管工作正常。根据材料规格调整涂布辊间距、速度,更换合适刮刀并校准平行度。操作人员穿戴好耐温手套、护目镜等防护用品。
Before starting up, it is necessary to make comprehensive preparations. Check all components of the equipment to ensure that the frame, coating roller, transmission system, etc. are not loose or damaged; Clean the workbench and surroundings, and remove debris. Check the raw materials of butyl rubber to ensure there are no impurities or hard lumps, and the quantity is sufficient. Check that the power and gas connections are normal, the voltage and pressure meet the equipment requirements, and the grounding is reliable. Check the heating system and confirm that the thermostat is sensitive and the heating tube is working properly. Adjust the spacing and speed of the coating rollers according to the material specifications, replace the appropriate scraper, and calibrate the parallelism. Operators should wear protective equipment such as heat-resistant gloves and goggles.
开机操作按步骤进行。打开总电源,启动控制系统和加热装置,设定温度并等待预热至规定值。温度稳定后启动传动系统,空转检查涂布辊运转是否平稳、有无异响,速度是否正常。随后将材料放在进料台,调整导向装置保证输送方向准确。启动供胶系统,待胶料在涂布辊形成稳定薄膜后,送入材料开始涂布。试涂阶段需检查涂布质量,调整参数至符合要求。
Follow the steps for the startup operation. Turn on the main power, start the control system and heating device, set the temperature and wait for preheating to the specified value. After the temperature stabilizes, start the transmission system and idle check whether the coating roller runs smoothly, has no abnormal noise, and whether the speed is normal. Then place the material on the feeding platform and adjust the guiding device to ensure accurate conveying direction. Start the adhesive supply system and wait for the adhesive material to form a stable film on the coating roller before feeding it into the material for coating. During the trial coating stage, it is necessary to check the coating quality and adjust the parameters to meet the requirements.
运行中要持续监控。观察涂布辊胶料分布,避免堆积、缺胶,及时补充胶料并处理堵塞。关注材料输送状态,防止褶皱、跑偏,发现问题立即停机调整。实时监测加热温度、传动速度,保持在设定范围,温度异常时检查加热系统。定期检查各连接部位紧固情况,操作人员不得擅离岗位,设备运行时严禁维修、清理,处理异常需先停机断电。
Continuous monitoring is required during operation. Observe the distribution of adhesive material on the coating roller to avoid accumulation and lack of adhesive. Timely replenish the adhesive material and deal with blockages. Pay attention to the material conveying status, prevent wrinkles and deviation, and immediately stop the machine for adjustment if any problems are found. Real time monitoring of heating temperature and transmission speed, keeping them within the set range, and checking the heating system when the temperature is abnormal. Regularly check the fastening of all connection parts. Operators are not allowed to leave their posts without permission. Maintenance and cleaning of the equipment are strictly prohibited during operation. If any abnormalities are found, the machine must be shut down and powered off first.
停机需规范操作。先关闭供胶系统,待涂布辊剩余胶料用完后,停止材料输送,空转清理残留胶料。关闭加热装置,待温度降至 50℃以下关闭传动系统,最后关闭总电源、气源,整理好线路管路。停机后清洁设备,用专用溶剂擦拭涂布辊、刮刀等部件,清理废料,保持环境整洁。检查部件磨损情况,给传动部位加润滑油,做好维护记录,发现问题及时报修。
Shutdown requires standardized operation. First, turn off the adhesive supply system. After the remaining adhesive material on the coating roller is used up, stop the material conveying and idle to clean the residual adhesive material. Turn off the heating device, wait for the temperature to drop below 50 ℃ to turn off the transmission system, and finally turn off the main power and gas sources, and tidy up the wiring and pipelines. Clean the equipment after shutdown, wipe the coating roller, scraper and other components with a special solvent, clean up waste, and keep the environment clean. Check the wear of components, add lubricating oil to the transmission parts, keep maintenance records, and promptly report any problems for repair.
还需遵守注意事项。设备运行时,严禁将手或工具伸入传动部位、涂布区域。操作环境保持通风,避免丁基胶加热挥发物积聚。更换材料或胶料需重新调整参数。定期全面检修设备,确保性能稳定。操作人员需经培训上岗,熟悉设备结构与流程,严禁无证或违规操作。
Attention should also be paid to the precautions. During equipment operation, it is strictly prohibited to insert hands or tools into the transmission parts or coating areas. Maintain ventilation in the operating environment to avoid the accumulation of volatile compounds caused by heating of butyl rubber. Changing materials or adhesives requires readjusting parameters. Regularly conduct comprehensive equipment maintenance to ensure stable performance. Operators must undergo training and be familiar with the equipment structure and process. It is strictly prohibited to operate without a license or in violation of regulations.
遵循以上规范,可保证设备稳定运行与涂布质量,延长设备寿命,降低安全风险,为生产提供保障。
Following the above specifications can ensure stable operation and coating quality of the equipment, prolong equipment life, reduce safety risks, and provide guarantees for production.
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