Hollow glass equipment is a specialized equipment that cleans and monotonically processes the surface of glass before deep processing processes such as vacuum coating, tempering, and hot bending hollow glass lamination. The insulating glass equipment mainly consists of a transmission system for flushing, water flushing, pure water flushing, cold and hot air drying, and an electronic control system. In the past, special attention needs to be paid to the protection and maintenance of the cleaning machine.

清洗机的润滑

Lubrication of the cleaning machine

为防止磨损机过度磨损导致的齿轮坏死，清洗机有必要得到恰当润滑。玻璃镀膜工艺对玻璃的清洁程度要求非常高，不允许有少量的润滑油进入到清洗区域，所以应选择具有杰出的机械安定性和粘附性的油脂。关键针对传动链条斜齿轮和传动轴进行润滑。

To prevent gear necrosis caused by excessive wear and tear on the cleaning machine, it is necessary to obtain appropriate lubrication for the cleaning machine. The glass coating process requires a high level of cleanliness for the glass, and does not allow a small amount of lubricating oil to enter the cleaning area. Therefore, grease with excellent mechanical stability and adhesion should be selected. The key is to lubricate the helical gear and transmission shaft of the transmission chain.

①用塑料布将需求润滑的部件与清洗区域隔绝出来防止油脂污染。

① Use plastic cloth to isolate the parts that require lubrication from the cleaning area to prevent grease contamination.

②对链条齿轮传动轴链条滚子与链板的结合面进行润滑。

② Lubricate the joint surface of the chain gear transmission shaft, chain roller, and chain plate.

③对传动链条及辊道，要使其润滑均匀。

③ The transmission chain and roller table should be lubricated evenly.

④用洁净棉布擦去剩余的润滑脂。

④ Wipe off any remaining grease with a clean cotton cloth.

传送辊道的校准

Calibration of the conveyor roller table

清洗机选用的是夹送玻璃方法，其下部辊道固定，上部辊道的高度能够调整，以保证玻璃受力的均匀和传送的平稳。下部辊道由传动轴及齿轮体系传动，需求守时查看轴承和横向纵向的水平。上部辊道由两头两个水润滑的塑料轴承固定，能够自由滚动。因为塑料轴承运用一段时间后简略磨损增大空地，然后导致上部辊道两头不平衡，使玻璃原片在清洗机中简略构成偏斜。针对上部辊道，我们增加固定端块夹而且守时丈量高度改变，对应校准或许替换轴承，以调整辊子的压紧力道。

The cleaning machine uses the pinch glass method, with the lower roller table fixed and the height of the upper roller table adjustable to ensure uniform force on the glass and smooth transmission. The lower roller table is driven by a transmission shaft and gear system, and it is necessary to check the bearings and horizontal and longitudinal levels on time. The upper roller table is fixed by two water lubricated plastic bearings at both ends, allowing for free rolling. Due to the slight wear of plastic bearings after a period of use, the empty space increases, resulting in an imbalance between the two ends of the upper roller table, resulting in a slight deviation of the glass raw material in the cleaning machine. For the upper roller table, we have added fixed end block clamps and timely measured height changes, corresponding to calibration or replacement of bearings to adjust the clamping force of the rollers.

盘刷高度的调理

Adjusting the height of the disc brush

进口清洗机首要通过三排共132个盘刷对玻璃原片外表进行清洁，同时增加液体抛光剂，以保证对玻璃外表能进行有用打磨，去除固执污渍。要使盘刷对玻璃外表构成有用滚擦，一般将盘刷毛尖高度设定在玻璃片外表以下1.5毫米。随着盘刷毛的磨损，需求守时将盘刷高度下降，以保证清洗质量。

The imported cleaning machine mainly uses three rows of 132 disc brushes to clean the surface of the original glass sheet, while adding liquid polishing agent to ensure effective polishing of the glass surface and remove stubborn stains. To make the disc brush effective on the surface of the glass, the height of the disc brush tip is generally set to 1.5 millimeters below the surface of the glass sheet. As the bristles of the disc brush wear out, it is necessary to reduce the height of the disc brush on time to ensure cleaning quality.

储水箱和接水盘的清洁

Cleaning of water storage tanks and drip pans

进口清洗机选用的是三级水质逐渐清洗而且循环运用的方法，在传送台下部分别设有5个水箱及对应的接水盘，用来贮存清洗用水。因为在清洗玻璃的同时水自身遭到污染，所以在储水箱内通常会逐渐堆积一些抛光剂等污物，需求守时进行冲刷清洗，以保证水质的洁净。

The imported cleaning machine adopts a method of gradually cleaning and circulating the third level water quality. There are 5 water tanks and corresponding water trays located at the lower part of the conveyor platform, which are used to store cleaning water. Because the water itself is contaminated while cleaning the glass, some polishing agents and other pollutants usually accumulate in the water storage tank. It is necessary to wash and clean on time to ensure the cleanliness of the water quality.

抛光剂及喷水管的通畅

Smooth polishing agent and water spray pipe

进口清洗机选用铝或铈的氧化物水溶液作为抛光剂，通过上部辊道之间的喷水管增加到盘刷的滚擦过程中。因为选用的是固体水溶液抛光剂，当浓度过大时，极易导致喷嘴阻塞。在运用傍边观察到抛光剂喷嘴阻塞时，应及时疏通而且调理抛光剂稀释后的浓度。对抛光剂和喷水管进行清洁要依照以下过程。

The imported cleaning machine uses aluminum or cerium oxide aqueous solution as the polishing agent, which is added to the rolling process of the disc brush through the water spray pipe between the upper roller tracks. Because a solid aqueous solution polishing agent is used, excessive concentration can easily cause nozzle blockage. When observing the blockage of the polishing agent nozzle during use, it is necessary to promptly clear and adjust the concentration of the diluted polishing agent. To clean the polishing agent and water spray pipe, follow the following process.

①拆开清洗机挡版，升起清洗机上部辊道，封闭电源及供水阀。

① Remove the cleaning machine baffle, raise the upper roller table of the cleaning machine, and close the power and water supply valves.

②松开喷管两头的固定螺栓，将喷管拆下。

② Loosen the fixing bolts at both ends of the nozzle and remove it.

③用高压水枪将纯水从喷管的进口打入喷管内构成水压，观察每个喷嘴的出水情况，用回形针进行疏通。

③ Use a high-pressure water gun to inject pure water from the inlet of the nozzle into the nozzle to form water pressure. Observe the water flow from each nozzle and use a paper clip to clear it.

④清洗洁净喷管，装置回原处，紧固螺栓，留心喷嘴方向坚持拆洗前不变。

④ Clean the nozzle, return the device to its original position, tighten the bolts, and pay attention to the direction of the nozzle before disassembly and cleaning.

风刀单调区的清洁和调整

Cleaning and adjustment of the monotonous area of the wind knife

清洗机一个水箱里装的是通过加热（温度在45℃左右）的高纯水，因而附着在玻璃原片外表的水渍在进入单调区后能够在风刀的高强风作用下被吹走而且蒸发。风刀刀口与玻璃原片地点平面呈必定锐角夹角，每次拆装风刀或改动其方位都要留心丈量其角度并坚持不变。

The final water tank of the cleaning machine is filled with high-purity water that is heated (at a temperature of around 45 ℃), so the water stains attached to the surface of the glass substrate can be blown away and evaporated under the strong wind action of the air knife after entering the monotonic zone. The blade of the wind knife forms a certain acute angle with the plane of the original glass sheet. Every time the wind knife is disassembled or its orientation is changed, the angle should be carefully measured and maintained unchanged.

①清理单调区里的玻璃碎屑标签夹纸等污物，并用洁净棉布擦拭风刀辊道等部件，保证清洁。

① Clean the glass debris, labels, paper clips, and other dirt in the monotonous area, and use a clean cotton cloth to wipe the air knife roller table and other components to ensure cleanliness.

②将风机用的初级过滤板和次级过滤袋都拆下，用压缩空气反向吹出里面的尘埃，查看有无破损或阻塞，守时替换。

② Remove the primary filter plate and secondary filter bag used by the fan, blow out the dust inside with compressed air in reverse, check for any damage or blockage, and replace them on time.

③用锯条探入风刀口，查看是否有过滤袋纤维等杂物阻塞刀口。

③ Use a saw blade to probe into the blade and check if there are any debris such as filter bag fibers blocking the blade.

只需守时认真地依照以上程序对进口清洗机进行保护和保养，在工艺正常地情况下，就能较大程度保证玻璃原片的清洗作用，保证镀膜玻璃产品的质量安稳。

Just follow the above procedures carefully and punctually to protect and maintain the imported cleaning machine. Under normal process conditions, the cleaning effect of the original glass sheet can be greatly guaranteed, ensuring the quality and stability of the coated glass product.

有了中空玻璃生产线上面的小总结，希望对广大客户有所帮助，如果有什么不理解的或者寻求帮助的请点击我们的网站：http://www.jncsjx.com或者来电咨询，我们会尽全力为您

With the summary on the insulating glass production line, I hope it can be helpful to our customers. If you have any questions or need help, please click on our website: http://www.jncsjx.com Or call for consultation, and we will do our best to solve it for you