中空玻璃加工设备卡壳？液压站不起压？卡阀问题这样解决超省心

　　Is the hollow glass processing equipment stuck? Is the hydraulic station unable to generate pressure? Solving the stuck valve problem in this way is super worry free

　　在中空玻璃加工车间，液压系统是很多核心设备的“动力心脏”，像全自动封胶线、玻璃搬运装置等都离不开它。但设备长时间运行后，难免会出现故障，其中液压站不起压就是让操作人员头疼的常见问题——看着压力表指针归零，设备没法正常运转，直接耽误生产进度。其实这种情况大多是液压阀、比例阀出现卡阀导致的，并非复杂故障。今天就以这个问题为切入点，给大家科普中空玻璃加工设备的使用知识，教大家快速排查解决液压卡阀问题。

　　In the hollow glass processing workshop, the hydraulic system is the "power heart" of many core equipment, such as fully automatic sealing lines and glass handling devices, which cannot be separated from it. However, after prolonged operation of the equipment, it is inevitable that malfunctions will occur, among which the inability of the hydraulic station to generate pressure is a common headache for operators - watching the pressure gauge pointer return to zero, the equipment cannot operate normally, directly delaying production progress. In fact, this situation is mostly caused by hydraulic valves and proportional valves getting stuck, rather than complex faults. Today, taking this issue as the starting point, we will popularize the knowledge of using insulated glass processing equipment and teach you how to quickly troubleshoot and solve hydraulic valve problems.

　　先给大家理清故障逻辑，方便后续排查。液压站的核心作用是提供稳定压力，驱动设备各部件运转，而液压阀、比例阀是控制压力传递的关键部件。设备长时间使用后，液压油中的杂质、金属碎屑等会堆积在阀体内，或者阀芯磨损、油污黏连，就会导致阀门卡滞，无法正常开合。这时候液压油无法顺利循环建立压力，压力表指针自然会归零，设备也就没法获得动力，出现停摆情况。

　　First, let me clarify the fault logic for everyone to facilitate subsequent troubleshooting. The core function of a hydraulic station is to provide stable pressure and drive the operation of various components of the equipment, while hydraulic valves and proportional valves are key components for controlling pressure transmission. After long-term use of the equipment, impurities and metal debris in the hydraulic oil will accumulate in the valve body, or the valve core will wear out and oil stains will stick, causing the valve to jam and unable to open and close normally. At this point, the hydraulic oil cannot circulate smoothly to establish pressure, and the pressure gauge pointer will naturally return to zero, causing the equipment to be unable to obtain power and resulting in a shutdown situation.

　　遇到这种情况不用慌，先做好基础判断：观察液压站的压力表，若指针归零且设备无动力输出，基本就能锁定是液压阀卡阀问题。接下来的清理步骤很简单，操作人员只要按流程操作就能搞定，核心是把卡滞的阀块清理干净，恢复阀门的正常开合功能。

　　Don't panic when encountering this situation. First, make a basic judgment: observe the pressure gauge of the hydraulic station. If the pointer returns to zero and the equipment has no power output, it can basically be locked as a hydraulic valve sticking problem. The next cleaning steps are very simple. The operator only needs to follow the process to get it done. The core is to clean up the stuck valve block and restore the normal opening and closing function of the valve.

　　具体清理步骤可以分为这几步：第一步，先关闭液压站电源，做好安全防护，避免操作过程中设备意外启动；第二步，找到液压阀、比例阀对应的阀块，用工具卸下固定阀块的几个螺丝，注意做好螺丝的收纳，避免丢失；第三步，重点清理阀块座内部——这里面有弹簧和类似“小碗”的阀芯部件，是杂质堆积、导致卡阀的核心区域，一定要仔细把内部的油污、碎屑清理干净；第四步，清理完成后，用干净的布擦净阀块和部件，再用气枪把阀块座内部吹一遍，确保没有残留杂质；最后，把弹簧、阀芯等部件按原位置放回，重新安装好阀块并拧紧螺丝，启动液压站测试压力，一般情况下压力表就能恢复正常，设备也能正常运转了。

　　The specific cleaning steps can be divided into these steps: firstly, turn off the power supply of the hydraulic station, take safety precautions, and avoid accidental start-up of the equipment during operation; Step 2, find the valve block corresponding to the hydraulic valve and proportional valve, use tools to remove several screws that fix the valve block, and pay attention to the storage of screws to avoid loss; Step three, focus on cleaning the inside of the valve block seat - there are springs and valve core components similar to "small bowls" inside, which are the core area where impurities accumulate and cause valve jamming. Be sure to carefully clean the oil and debris inside; Step four, after cleaning, wipe the valve block and components with a clean cloth, and then blow the inside of the valve block seat with an air gun to ensure that there are no residual impurities; Finally, place the spring, valve core and other components back in their original positions, reinstall the valve block and tighten the screws, start the hydraulic station to test the pressure. Generally, the pressure gauge can be restored to normal and the equipment can operate normally.

　　这里要给大家提个醒，液压卡阀问题看似好解决，但预防远比维修更重要。之所以会出现卡阀，核心还是液压油杂质过多或设备缺乏定期维护。在中空玻璃加工设备的日常使用中，建议定期检查液压油的状态，若发现油液浑浊、有杂质，要及时更换；同时定期更换液压油滤芯，过滤油液中的碎屑和杂质，从源头减少卡阀隐患。另外，设备长时间运行后，要对液压阀、比例阀等关键部件进行定期检查，看看是否有松动、渗漏或磨损情况，提前做好维护。

　　Here is a reminder to everyone that the problem of hydraulic stuck valves may seem easy to solve, but prevention is far more important than maintenance. The reason for valve jamming is mainly due to excessive impurities in the hydraulic oil or lack of regular maintenance of the equipment. In the daily use of insulated glass processing equipment, it is recommended to regularly check the condition of the hydraulic oil. If the oil is found to be turbid or has impurities, it should be replaced in a timely manner; At the same time, regularly replace the hydraulic oil filter element to filter out debris and impurities in the oil, reducing the risk of valve jamming from the source. In addition, after long-term operation of the equipment, key components such as hydraulic valves and proportional valves should be regularly inspected for looseness, leakage, or wear, and maintenance should be carried out in advance.

　　除了液压卡阀，中空玻璃加工设备在使用中还可能遇到各种小故障，比如之前提到的封胶线玻璃不走、传感器报警等。这些故障大多和设备维护不当或部件损耗有关，只要操作人员熟悉设备的核心部件和运行逻辑，掌握基础的排查技巧，很多问题都能快速解决。另外，操作人员要养成规范操作的习惯，启动设备前做好预检，运行中留意设备的压力、声音等状态，发现异常及时停机排查，避免小故障演变成大问题。

　　In addition to hydraulic valves, hollow glass processing equipment may also encounter various minor malfunctions during use, such as the previously mentioned sealing line glass not moving, sensor alarms, etc. Most of these faults are related to improper equipment maintenance or component wear and tear. As long as the operators are familiar with the core components and operating logic of the equipment, and master basic troubleshooting skills, many problems can be quickly solved. In addition, operators should develop the habit of standardized operation, do a pre check before starting the equipment, pay attention to the pressure, sound and other status of the equipment during operation, and stop the machine for troubleshooting in a timely manner if any abnormalities are found, in order to avoid small faults from turning into big problems.

　　对中空玻璃生产企业来说，设备的稳定运行直接关系到生产效率和产品质量。像液压站卡阀这样的常见故障，只要找对成因、按流程清理，就能快速恢复生产。希望通过这次科普，能帮大家掌握实用的设备故障排查技巧，在日常操作中更得心应手。如果遇到其他设备问题，也可以从“部件损耗”“杂质堆积”这些常见原因入手排查，或咨询设备厂家的专业人员，让设备始终保持高效运行状态。

　　For insulated glass production enterprises, the stable operation of equipment is directly related to production efficiency and product quality. Common faults such as stuck valves in hydraulic stations can be quickly restored to production as long as the cause is identified and cleaned according to the process. I hope that through this science popularization, everyone can master practical equipment troubleshooting skills and be more proficient in daily operations. If you encounter other equipment problems, you can also start by investigating common causes such as "component loss" and "impurity accumulation", or consult professional personnel from the equipment manufacturer to ensure that the equipment always operates efficiently.

　　本文由  中空玻璃加工设备 友情奉献.更多有关的知识请点击  http://www.jncsjx.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

　　This article is a friendly contribution from insulating glass processing equipment For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.