在中空玻璃生产过程中，日常操作里总会遇到各种小难题，尤其到了冬天，低温环境下的设备运行问题更让人头疼。不少生产线操作人员都遇到过这样的情况：冬天给生产线水加热到38度后，玻璃从风机出来时，表面会留下明显的轮子灰印。这不仅影响玻璃外观质量，还可能增加返工成本。今天就专门科普中空玻璃生产线的日常使用难题，重点说说这个冬天常见的轮子灰印问题，再分享实用的解决办法。

　　In the production process of insulating glass, various small problems are always encountered in daily operations, especially in winter, when equipment operation problems in low-temperature environments are even more headache inducing. Many production line operators have encountered this situation: in winter, when the water on the production line is heated to 38 degrees, there will be obvious wheel dust marks on the surface of the glass when it comes out of the fan. This not only affects the appearance quality of the glass, but may also increase the cost of rework. Today, we will focus on the daily use problems of insulated glass production lines, with a particular emphasis on the common issue of wheel dust marks this winter, and then share practical solutions.

　　先说说冬天水加热38度后出现轮子灰印的核心原因。一方面，冬天环境温度低，生产线水加热到38度后，会产生一定的水汽，这些水汽容易吸附空气中的灰尘、粉尘，当玻璃在输送轮子上移动时，水汽带着灰尘就会附着在玻璃表面，形成灰印；另一方面，输送轮子长期使用后，表面会积累油污、粉尘等杂质，冬天水汽多，这些杂质更容易转移到玻璃上，尤其是经过风机吹风后，灰印会更明显，难以清除。

　　Let's first talk about the core reason for wheel gray marks after heating water to 38 degrees in winter. On the one hand, in winter, the ambient temperature is low, and when the water in the production line is heated to 38 degrees, a certain amount of water vapor will be generated. These water vapor are easy to adsorb dust and dirt in the air. When the glass moves on the conveying wheel, the water vapor carrying dust will adhere to the surface of the glass, forming a dust mark; On the other hand, after long-term use, the surface of the conveying wheels will accumulate impurities such as oil stains and dust. In winter, there is more water vapor, and these impurities are more likely to transfer to the glass, especially after being blown by a fan, the gray marks will be more obvious and difficult to remove.

　　针对这个问题，有几个简单有效的解决方法，操作人员可以直接上手尝试。首先，要做好生产线周边的防尘和控湿工作。可以在生产线周围安装防尘罩，减少空气中的灰尘含量；同时适当控制车间湿度，避免水汽过度积聚，从源头减少灰尘和水汽的结合。其次，定期清洁输送轮子是关键。每天开工前和收工后，用干净的抹布蘸取中性清洁剂，仔细擦拭输送轮子表面，清除附着的油污和粉尘，必要时可以更换磨损严重的轮子，避免杂质反复转移到玻璃上。

　　There are several simple and effective solutions to this problem that operators can directly try out. Firstly, it is necessary to ensure dust and moisture control around the production line. Dust covers can be installed around the production line to reduce the dust content in the air; At the same time, appropriately control the humidity in the workshop to avoid excessive accumulation of water vapor and reduce the combination of dust and water vapor from the source. Secondly, regular cleaning of the conveyor wheels is crucial. Before and after work every day, use a clean cloth dipped in neutral detergent to carefully wipe the surface of the conveying wheels, remove any attached oil and dust, and replace severely worn wheels if necessary to avoid impurities repeatedly transferring to the glass.

　　另外，还要优化水加热和风机运行的配合参数。可以适当调整水温，不一定非要固定在38度，根据车间实际温度微调，减少水汽产生；同时调整风机的风速和吹风角度，避免强风直接将灰尘吹到玻璃表面，也能减少灰印的形成。如果已经出现了轮子灰印，轻度的可以用干净的无尘布蘸取少量清水轻轻擦拭，严重的则需要重新进行玻璃清洗工序，确保产品质量。

　　In addition, it is necessary to optimize the coordination parameters between water heating and fan operation. The water temperature can be adjusted appropriately, not necessarily fixed at 38 degrees. Adjust it according to the actual temperature in the workshop to reduce the generation of water vapor; Simultaneously adjusting the wind speed and blowing angle of the fan can prevent strong winds from directly blowing dust onto the glass surface and reduce the formation of dust marks. If wheel dust marks have already appeared, mild cases can be gently wiped with a clean dust-free cloth dipped in a small amount of water, while severe cases require a new glass cleaning process to ensure product quality.

　　除了冬天的轮子灰印问题，中空玻璃生产线还有几个常见的日常难题需要注意。比如玻璃清洗不彻底，会影响后续密封效果，解决办法是定期检查清洗毛刷和喷淋系统，确保毛刷无磨损、喷淋无堵塞，同时控制好清洗水温；还有密封胶打胶不均匀，容易导致中空玻璃漏气进水，这就需要定期校准打胶设备，规范操作人员的操作流程，避免人为误差。

　　In addition to the problem of wheel gray marks in winter, there are several common daily challenges that need to be paid attention to in the production line of insulated glass. For example, incomplete cleaning of glass can affect the subsequent sealing effect. The solution is to regularly check the cleaning brush and spray system to ensure that the brush is not worn and the spray is not blocked, while controlling the cleaning water temperature; Uneven application of sealant can easily lead to air leakage and water ingress in insulated glass. This requires regular calibration of the sealing equipment, standardized operation procedures for operators, and avoidance of human error.

　　这些日常难题看似不大，但如果不及时解决，很容易影响产品质量和生产效率。其实很多难题都是可以通过规范操作、定期维护来避免的。比如定期对生产线设备进行全面检查，包括输送系统、清洗系统、密封系统等，及时更换磨损部件；操作人员严格按照操作规程作业，不随意调整设备参数；根据季节变化优化生产环境，比如冬天做好防尘控湿，夏天做好降温通风。

　　These daily challenges may seem small, but if not solved in a timely manner, they can easily affect product quality and production efficiency. In fact, many difficulties can be avoided through standardized operations and regular maintenance. For example, regular comprehensive inspections of production line equipment, including conveying systems, cleaning systems, sealing systems, etc., and timely replacement of worn parts; Operators strictly follow the operating procedures and do not adjust equipment parameters arbitrarily; Optimize the production environment according to seasonal changes, such as dust and humidity control in winter and cooling and ventilation in summer.

　　中空玻璃生产线的稳定运行，离不开对日常难题的及时应对和规范的设备维护。冬天的轮子灰印问题，只要找对成因，通过防尘控湿、清洁轮子、优化参数等方法就能有效解决。希望这次科普能帮到从事中空玻璃生产的朋友们，在日常生产中少走弯路，提升产品质量和生产效率。如果遇到其他具体难题，也可以针对性地排查原因，精准解决。

　　The stable operation of the insulated glass production line relies on timely response to daily problems and standardized equipment maintenance. The problem of wheel dust marks in winter can be effectively solved by identifying the cause, controlling dust and humidity, cleaning the wheels, optimizing parameters, and other methods. I hope this science popularization can help friends engaged in the production of insulating glass to avoid detours in daily production, improve product quality and production efficiency. If you encounter other specific difficulties, you can also investigate the causes specifically and solve them accurately.

　　本文由  中空玻璃生产线 友情奉献.更多有关的知识请点击  http://www.jncsjx.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

　　This article is a friendly contribution from the insulating glass production line For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.