中空玻璃加工设备板压段卡壳？轮子走玻璃不走？这样排查超高效

　　Hollow glass processing equipment board pressing section jamming? Do wheels go on glass or not? This way of troubleshooting is super efficient

　　在中空玻璃加工流程中，板压段是保证玻璃贴合紧密的关键环节，设备能否顺畅传送玻璃直接影响生产进度。相信不少一线操作人员都遇到过这样的棘手情况：板压段的传送轮在正常转动，但玻璃却纹丝不动，整条生产线直接卡壳。其实这个故障不用慌，背后原因主要集中在传送部件或风力传送系统上，掌握正确的排查方法就能快速解决。今天就以这个问题为切入点，给大家科普中空玻璃加工设备的实用故障排查知识。

　　In the process of insulating glass processing, the plate pressing section is a key link to ensure that the glass adheres tightly, and whether the equipment can smoothly transport the glass directly affects the production schedule. I believe many frontline operators have encountered such a tricky situation: the conveyor wheel of the plate pressing section is rotating normally, but the glass is not moving, and the entire production line is directly stuck. In fact, there is no need to panic about this malfunction. The main cause behind it is concentrated in the transmission components or wind power transmission system. Mastering the correct troubleshooting methods can quickly solve it. Today, we will take this issue as the starting point to popularize practical troubleshooting knowledge for insulating glass processing equipment.

　　先跟大家理清逻辑：板压段的玻璃传送，主要靠传送轮的摩擦力和风机的风力配合驱动。如果只有轮子转、玻璃不带动，要么是传送轮没法提供足够摩擦力，要么是风机的风力辅助出了问题。咱们按“先易后难”的顺序排查，不用复杂工具，操作人员自己就能上手。

　　Let me clarify the logic first: the glass conveying of the plate pressing section is mainly driven by the friction of the conveying wheel and the wind force of the fan. If only the wheels turn and the glass does not move, either the conveyor wheel cannot provide sufficient friction, or there is a problem with the wind assist of the fan. Let's investigate in the order of "easy first, difficult later", without the need for complex tools, operators can get started on their own.

　　第一步，先检查板压段内部的传送轮。传送轮是直接接触玻璃、带动玻璃前进的核心部件，长时间使用后很容易出现磨损。大家可以先把板压段打开，仔细观察内部的传送轮表面——如果发现轮面磨损严重、出现凹槽或光滑无纹路，就说明是摩擦力不足导致玻璃不走。这种情况解决起来很简单，直接更换磨损的传送轮即可，更换后要确保新传送轮安装牢固、转动顺畅，避免后续再次出现卡滞。

　　The first step is to check the conveyor wheel inside the plate pressing section. The conveyor wheel is the core component that directly contacts and drives the glass forward, and it is prone to wear and tear after prolonged use. You can first open the pressure section of the board and carefully observe the surface of the internal conveyor wheel. If you find that the wheel surface is severely worn, has grooves, or is smooth without any patterns, it means that insufficient friction is causing the glass to not move. The solution to this situation is very simple. Simply replace the worn transmission wheel. After replacement, ensure that the new transmission wheel is installed firmly and rotates smoothly to avoid future jamming.

　　如果传送轮没问题，就进入第二步：检查板压段后方的风机系统。风机提供的风力是辅助玻璃传送的重要动力，风力不足或无风，也会导致玻璃“卡壳”。具体操作方法是：先拆下风机的一根出风管，然后在设备屏幕上点开“板压传送”功能，观察拆下的出风管风量大小。如果几乎不出风，就重点检查风机的挡板垫片和气缸。

　　If there is no problem with the conveyor wheel, proceed to the second step: check the fan system behind the plate pressing section. The wind provided by the fan is an important power source to assist in the transmission of glass. Insufficient or no wind can also cause the glass to "jam". The specific operation method is: first remove one of the air outlet ducts of the fan, then click on the "Plate Pressure Conveyor" function on the device screen, and observe the air volume of the removed air outlet duct. If there is almost no air flow, focus on checking the baffle gasket and cylinder of the fan.

　　这里要注意观察：点开“板压传送”后，挡板是否能正常回收。如果挡板纹丝不动，大概率是控制气缸工作的电磁阀出了问题。接下来检查电磁阀的线圈，看看是否因为线圈烧坏，导致气缸无法驱动挡板回收。如果确认是线圈故障，直接更换新的电磁阀线圈即可。更换完成后，再重新测试风机出风量，确保风力正常，挡板能顺畅开合，这样玻璃就能在传送轮和风力的配合下正常前进了。

　　Here, it is important to observe whether the baffle can be properly retracted after clicking on "Plate Pressure Conveyor". If the baffle remains unchanged, it is highly likely that there is a problem with the solenoid valve that controls the operation of the cylinder. Next, check the coil of the solenoid valve to see if it is burnt out, causing the cylinder to be unable to drive the baffle for recovery. If it is confirmed to be a coil fault, simply replace the solenoid valve coil with a new one. After the replacement is completed, retest the fan's air output to ensure that the wind is normal and the baffle can open and close smoothly. This way, the glass can move forward normally with the cooperation of the conveyor wheel and the wind.

　　给大家提几个实用的操作提醒：排查和维修前，一定要先断电或锁定设备，避免设备意外启动造成安全隐患；拆检出风管和检查电磁阀时，要做好部件的收纳，防止螺丝、垫片丢失；另外，建议定期对传送轮、风机、电磁阀这些易损耗部件进行检查维护，比如给传送轮润滑、清理风机风道、检查电磁阀线圈状态，提前预防故障发生，减少生产线停摆时间。

　　Here are a few practical operation reminders for everyone: Before troubleshooting and repairing, be sure to turn off the power or lock the equipment to avoid safety hazards caused by accidental startup of the equipment; When dismantling and inspecting the air duct and solenoid valve, it is necessary to properly store the components to prevent the loss of screws and gaskets; In addition, it is recommended to regularly inspect and maintain consumable components such as the conveyor wheel, fan, and solenoid valve, such as lubricating the conveyor wheel, cleaning the fan duct, and checking the status of the solenoid valve coil, in order to prevent faults in advance and reduce production line downtime.

　　其实中空玻璃加工设备的很多常见故障，都有明确的排查逻辑，像这种“轮子走玻璃不走”的问题，只要按“查传送轮→查风机→查电磁阀”的顺序排查，就能快速定位问题。对生产企业来说，一线操作人员掌握这些基础排查技巧，不仅能提高故障解决效率，还能减少返工和成本浪费。希望这次科普能帮到大家，在日常操作中更好地应对设备问题。如果遇到其他设备故障，也可以按“先看直接传动部件，再查辅助系统”的思路排查，或咨询设备厂家的专业人员，保障生产线高效稳定运行。

　　In fact, many common faults in insulated glass processing equipment have clear troubleshooting logic. For problems like "wheels running on glass but not moving", simply follow the order of "check conveyor wheel → check fan → check solenoid valve" to quickly locate the problem. For production enterprises, frontline operators mastering these basic troubleshooting skills can not only improve the efficiency of fault resolution, but also reduce rework and cost waste. I hope this science popularization can help everyone better deal with equipment problems in daily operations. If encountering other equipment failures, you can also follow the idea of "first look at the direct transmission components, then check the auxiliary system" to troubleshoot, or consult the professional personnel of the equipment manufacturer to ensure the efficient and stable operation of the production line.

　　本文由  中空玻璃加工设备  友情奉献.更多有关的知识请点击  http://www.jncsjx.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

　　This article is a friendly contribution from insulating glass processing equipment For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.