
双组份打胶机详解:从设计到使用维护
时间:2025-07-30 来源:http://www.jncsjx.com/ 发布人:昌盛机械
双组份打胶机概述
Overview of two-component gluing machine
双组份打胶机是现代工业生产中常用的设备,尤其在中空玻璃和幕墙玻璃的生产中发挥着重要作用。它通过精准的配比混合 A、B 组份,实现高效的生产线作业,提升产品质量。对于追求高品质和高效率的玻璃深加工场景而言,双组份打胶机是合适的选择。
The two-component gluing machine is a commonly used equipment in modern industrial production, especially playing an important role in the production of insulating glass and curtain wall glass. It achieves efficient production line operations and improves product quality by accurately mixing components A and B. For glass deep processing scenarios that pursue high quality and efficiency, a two-component gluing machine is a suitable choice.
设计用途及特点
Design purpose and characteristics
双组份打胶机专为需要高配比精度的胶种而设计,能满足玻璃深加工领域对高效率、高合格率流水线作业的需求。它能够同时完成 A、B 组份的混合与涂胶工作,是生产高档优质中空玻璃及玻璃幕墙产品的重要设备。
The two-component glue machine is designed specifically for glue types that require high proportioning accuracy, and can meet the high efficiency and high qualification rate of assembly line operations in the field of glass deep processing. It can simultaneously complete the mixing and gluing of components A and B, and is an important equipment for producing high-end and high-quality insulated glass and glass curtain wall products.
双组份打胶机的结构及工作原理
Structure and working principle of two-component gluing machine
核心结构组件
Core structural components
双组份打胶机的核心结构包括 A、B 胶泵、气动系统、升降机构以及稳固的机架。这些组件协同工作,确保机器能够高效、精确地完成 A、B 组份的混合与涂胶任务。
The core structure of the two-component gluing machine includes A and B glue pumps, pneumatic system, lifting mechanism, and stable frame. These components work together to ensure that the machine can efficiently and accurately complete the mixing and gluing tasks of components A and B.
胶泵设计与功能
Design and Function of Rubber Pump
双组份打胶机中,A、B 组份各自配备了一个胶泵。这些胶泵在气马达的驱动下,进行往复运动,实现胶的吸入与压出。每个泵都与压胶盘相连,形成独立系统,确保操作灵活和性能稳定。
In the two-component glue machine, each component A and B is equipped with a glue pump. These glue pumps are driven by pneumatic motors to perform reciprocating motion, achieving the suction and extrusion of glue. Each pump is connected to a pressure plate to form an independent system, ensuring flexible operation and stable performance.
配比和出胶量控制
Proportion and glue output control
A、B 组份的混合比例是通过比例杠杆来精准调节的。出胶量则通过气源处理器进行调控,通过调节可以实现灵活的 A、B 组份配比和精确的出胶量。
A. The mixing ratio of component B is precisely adjusted through a proportional lever. The glue output is regulated by the air source processor, which can achieve flexible A and B component ratios and precise glue output through adjustment.
双组份打胶机的操作流程
Operation process of two-component gluing machine
接通气源与系统调试
Connect the gas source and system debugging
启动双组份打胶机之前,需接通气源并调节减压阀至适当的压力范围,通常在 0.4~0.6Mpa。进行系统检查确保无漏气后再进行试运行。
Before starting the two-component gluing machine, it is necessary to connect the air source and adjust the pressure reducing valve to an appropriate pressure range, usually between 0.4~0.6Mpa. Perform a system check to ensure there is no air leakage before conducting a trial run.
胶桶定位与正式打胶操作
Rubber bucket positioning and formal gluing operation
在双组份打胶机启动之前,需要确保胶桶与胶泵轴线精确对中。操作步骤包括手动转阀操作、胶桶放置、排气并进行试打胶。完成准备后,调整比例泵开始正式打胶。
Before starting the two-component glue machine, it is necessary to ensure that the glue bucket and the glue pump axis are accurately aligned. The operation steps include manual valve rotation, placement of the glue bucket, exhaust, and trial gluing. After completion of preparation, adjust the proportional pump and start to apply glue formally.
双组份打胶机的使用注意事项
Precautions for using two-component glue machine
关键操作要点
Key operational points
操作双组份打胶机时,需谨慎监控胶桶中的胶量,一旦发现胶量不足,应立即停机并关闭相应开关。在操作过程中,应按照正确的操作顺序,确保设备正常运行和打胶质量。
When operating the two-component glue machine, it is necessary to carefully monitor the amount of glue in the glue bucket. Once insufficient glue is found, the machine should be stopped immediately and the corresponding switch should be turned off. During the operation process, the correct sequence of operations should be followed to ensure the normal operation of the equipment and the quality of adhesive application.
胶枪使用维护
Rubber gun usage and maintenance
在使用胶枪时,应定期检查和维护,遵循安全操作规程以防止故障和漏气。这包括定期清理混胶器,避免堵塞,以及在长期不用时进行适当的清洗和维护,以保障胶枪的有效运作和提升使用效果。
When using a glue gun, regular inspection and maintenance should be carried out, and safety operating procedures should be followed to prevent malfunctions and air leaks. This includes regular cleaning of the glue mixer to avoid blockages, as well as appropriate cleaning and maintenance when not in use for a long time, to ensure the effective operation of the glue gun and improve its effectiveness.
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