双组份打胶机:应用领域与核心优势

时间:2025-07-28 来源:http://www.jncsjx.com/ 发布人:昌盛机械

  双组份打胶机通过精准控制两种胶料的配比与混合,实现从原料到成型胶体的自动化生产,在需要高强度、高稳定性粘结或密封的场景中发挥着不可替代的作用。其核心价值在于解决人工混合胶料的配比误差与效率低下问题,通过机械传动与程序控制的协同,确保胶料性能稳定,同时拓展了双组份胶在复杂工艺中的应用可能,成为现代工业生产中提升连接质量与生产效率的关键设备。

  The two-component glue machine achieves automated production from raw materials to formed colloids by precisely controlling the ratio and mixing of two types of glue materials. It plays an irreplaceable role in scenarios that require high-strength, high stability bonding or sealing. Its core value lies in solving the problems of proportioning errors and low efficiency in manually mixed rubber materials. Through the coordination of mechanical transmission and program control, it ensures stable rubber material performance and expands the application possibilities of two-component rubber in complex processes, becoming a key equipment for improving connection quality and production efficiency in modern industrial production.

  在建筑幕墙与门窗制造领域,双组份打胶机是保障密封性能的核心设备。幕墙玻璃与框架、门窗型材的拼接处需要耐候性强的密封胶,这类密封胶多为双组份结构(如硅酮结构胶、聚硫密封胶),需按严格比例(常见 10:1、5:1)混合才能形成稳定胶体。打胶机通过计量泵精确控制 A 组份(基胶)与 B 组份(固化剂)的输出量,配比误差可控制在 ±1% 以内,避免人工混合时因比例失衡导致的胶体开裂、脱落问题。设备配备的静态混合管能使两种胶料在输送过程中充分交融,确保固化后胶体强度均匀,可承受温度变化(-40℃至 80℃)与风压冲击,满足建筑幕墙 15 年以上的使用寿命要求。在门窗组装中,打胶机可配合机械臂完成型材拼接处的自动打胶,胶线宽度一致、无气泡,既提升密封性,又保证外观平整,减少后期雨水渗漏风险。

  In the field of building curtain wall and door and window manufacturing, two-component gluing machine is the core equipment to ensure sealing performance. The joints between curtain wall glass and frame, door and window profiles require weather resistant sealant, which is mostly a two-component structure (such as silicone structural adhesive, polysulfide sealant) and needs to be mixed in strict proportions (commonly 10:1, 5:1) to form a stable gel. The glue machine precisely controls the output of component A (base glue) and component B (curing agent) through a metering pump, and the ratio error can be controlled within ± 1%, avoiding problems such as colloid cracking and detachment caused by imbalanced ratios during manual mixing. The static mixing pipe equipped with the equipment can fully blend the two types of adhesive materials during the transportation process, ensuring uniform adhesive strength after curing, and can withstand temperature changes (-40 ℃ to 80 ℃) and wind pressure impacts, meeting the service life requirements of building curtain walls for more than 15 years. In the assembly of doors and windows, the glue machine can cooperate with the mechanical arm to automatically apply glue at the joint of profiles. The glue line width is consistent and there are no bubbles, which not only improves the sealing performance but also ensures a smooth appearance, reducing the risk of rainwater leakage in the later stage.

base64_image

  汽车制造与零部件生产中,双组份打胶机的应用贯穿多个工艺环节。车身焊接后的接缝密封(如发动机舱、底盘焊缝)需使用结构胶,打胶机通过机器人集成系统,沿焊缝轨迹精准挤出混合后的胶料,形成连续的密封层,防止行车过程中雨水、灰尘侵入车身内部,同时增强车身结构刚性。在车灯组装中,透明灯罩与底座的粘结需使用高透光、耐老化的双组份胶,打胶机的微量计量功能(最小出胶量可达 0.1ml / 次)能控制胶线宽度在 0.5-2mm,避免胶料溢出污染灯罩表面,混合均匀的胶体固化后透光率达 90% 以上,不影响车灯照明效果。此外,在电池包密封(新能源汽车)、内饰件粘结等场景,打胶机可根据零件形状预设打胶路径,适应复杂曲面的胶线成型,确保粘结强度满足汽车行驶中的振动与冲击要求。

  The application of two-component gluing machines runs through multiple process stages in automobile manufacturing and component production. The joint sealing of the welded body (such as engine compartment and chassis welds) requires the use of structural adhesive. The glue machine integrates a robot system to accurately extrude the mixed adhesive along the weld trajectory, forming a continuous sealing layer to prevent rainwater and dust from entering the interior of the vehicle during driving, while enhancing the rigidity of the vehicle structure. In the assembly of car lights, the bonding between the transparent lampshade and the base requires the use of high transparency and anti-aging two-component adhesive. The micro metering function of the glue dispenser (with a minimum glue output of 0.1ml/time) can control the width of the glue line between 0.5-2mm, avoiding the overflow of glue and contaminating the lampshade surface. After the evenly mixed glue solidifies, the light transmittance reaches over 90%, which does not affect the lighting effect of the car lights. In addition, in scenarios such as battery pack sealing (new energy vehicles) and interior bonding, the glue machine can preset the glue path according to the shape of the parts, adapt to the formation of complex curved glue lines, and ensure that the bonding strength meets the vibration and impact requirements of the car during driving.

  电子与电器制造领域,双组份打胶机为精密部件提供可靠的粘结与防护。电路板上的元器件固定、传感器的密封防潮常使用环氧类双组份胶,打胶机的高精度针头(直径 0.2-1mm)能在狭小空间内(如元器件间隙)挤出细胶线,胶量误差不超过 ±0.01ml,避免胶料过多导致的短路风险。在变压器、电机的线圈封装中,双组份打胶机可将绝缘胶均匀注入绕组间隙,固化后形成绝缘层,提升设备的耐电压性能与散热效率。部分设备配备视觉定位系统,能自动识别零件的打胶位置,即使零件存在微小偏移(±0.1mm)也能精准补正,确保胶线覆盖预定区域,满足电子元件对防护精度的严苛要求。

  In the field of electronics and electrical manufacturing, two-component gluing machines provide reliable bonding and protection for precision components. Epoxy two-component adhesive is commonly used for fixing components on circuit boards and sealing sensors to prevent moisture. The high-precision needle (diameter 0.2-1mm) of the glue machine can extrude fine glue lines in narrow spaces (such as component gaps), with a glue amount error of no more than ± 0.01ml, to avoid the risk of short circuits caused by excessive glue. In the coil packaging of transformers and motors, a two-component gluing machine can evenly inject insulation glue into the winding gap, cure it to form an insulation layer, and improve the voltage resistance and heat dissipation efficiency of the equipment. Some devices are equipped with visual positioning systems that can automatically identify the glue application position of parts. Even if there is a slight deviation (± 0.1mm) of the parts, it can be accurately corrected to ensure that the glue line covers the predetermined area and meets the strict requirements of electronic components for protection accuracy.

  新能源设备生产中,双组份打胶机是保障电池与光伏组件性能的关键工具。锂电池电芯与壳体的封装需使用阻燃性结构胶,打胶机通过防爆设计(防静电管路、隔爆电机),在输送易燃易爆胶料时确保安全,同时精准控制胶量,避免胶料过多挤压电芯或过少导致密封不严。光伏组件的边框密封与接线盒粘结需耐紫外线、抗老化的双组份胶,打胶机可配合流水线实现组件的连续打胶,胶线沿边框形成闭环,固化后能抵御户外恶劣环境(高温、雨雪、风沙),保障组件 25 年的发电效率稳定。在风电叶片的制造中,叶片壳体的粘结与补强使用大容量双组份胶,打胶机的高流量输出(可达 50L/h)能满足大型部件的快速涂胶需求,混合均匀的胶料固化后剪切强度达 10MPa 以上,承受叶片旋转时的巨大离心力。

  In the production of new energy equipment, the two-component gluing machine is a key tool to ensure the performance of batteries and photovoltaic modules. The packaging of lithium battery cells and shells requires the use of flame-retardant structural adhesive. The gluing machine is designed with explosion-proof measures (anti-static pipelines, explosion-proof motors) to ensure safety when transporting flammable and explosive materials. At the same time, the amount of glue is precisely controlled to avoid excessive squeezing of the cells or insufficient sealing caused by the glue. The sealing of the frame of the PV module and the bonding of the junction box need UV resistant and anti-aging two-component glue. The glue applicator can cooperate with the assembly line to realize the continuous glue application of the module. The glue line forms a closed loop along the frame. After curing, it can resist the harsh outdoor environment (high temperature, rain and snow, wind and sand), and ensure the stability of the power generation efficiency of the module for 25 years. In the manufacturing of wind turbine blades, large capacity two-component adhesive is used for the bonding and reinforcement of the blade shell. The high flow output of the gluing machine (up to 50L/h) can meet the rapid gluing needs of large components. The uniformly mixed adhesive material has a shear strength of over 10MPa after curing, and can withstand the huge centrifugal force during blade rotation.

  本文由双组份打胶机友情奉献.更多有关的知识请点击:http://www.jncsjx.com我们将会对您提出的疑问进行详细的解答,欢迎您登录网站留言.

  This article is a friendly contribution from glass coating machine equipment For more information, please click: http://www.jncsjx.com We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message

联系我们Contact us

  • 咨询热线:0531-85717458 13705446998
  • 公司地址: 山东省德州市齐河安头乡企巢工业园
  • 扫码联系我们:

截屏,微信识别二维码

微信号:13705446998

//