中空生产线封胶线机头立柱不平？这样调整，封胶均匀不返工

　　Is the column of the sealing line head of the hollow production line uneven? This adjustment ensures even sealing without rework

　　在中空玻璃生产线中，封胶环节是决定中空玻璃密封性能和使用寿命的关键一步，而封胶线机头立柱的平整度，直接影响封胶的均匀度。很多生产一线的操作人员都遇到过这样的问题：机头立柱不平，导致封胶时出现胶量不均、漏胶等情况，不仅影响产品质量，还得返工浪费成本。其实机头立柱的调整并不复杂，掌握正确方法就能轻松搞定。今天就以这个实用问题为切入点，给大家科普中空玻璃生产线的相关知识，详细说说封胶线机头立柱不平的调整技巧。

　　In the production line of insulated glass, the sealing process is a crucial step in determining the sealing performance and service life of the insulated glass, and the flatness of the sealing line head column directly affects the uniformity of the sealing. Many frontline production operators have encountered this problem: the unevenness of the machine head column leads to uneven glue volume and leakage during sealing, which not only affects product quality but also requires rework and waste of costs. In fact, adjusting the nose pillar is not complicated, and mastering the correct method can easily handle it. Today, taking this practical problem as the starting point, we will popularize the relevant knowledge of the insulated glass production line and explain in detail the adjustment techniques for the uneven column of the sealing line head.

　　先跟大家说清楚，为啥机头立柱平整这么重要。封胶线机头负责精准挤出密封胶，而立柱是支撑机头的核心部件，一旦立柱不平，机头就会出现倾斜。这样一来，封胶时出胶口与玻璃面的距离就会不一致，有的地方胶量多，有的地方胶量少，甚至会出现漏胶的情况。用这样的设备生产出来的中空玻璃，密封性能大打折扣，后期容易出现漏气、进水、起雾等问题，直接影响产品合格率。所以发现机头立柱不平时，一定要及时调整，不能凑活使用。

　　Let me make it clear to everyone why it is so important to have a flat nose column. The sealing line head is responsible for precise extrusion of sealant, while the column is the core component supporting the head. Once the column is uneven, the head will tilt. In this way, the distance between the glue outlet and the glass surface during sealing will be inconsistent, with some areas having more glue and others having less glue, and even leakage of glue may occur. Hollow glass produced with such equipment has greatly reduced sealing performance, and is prone to problems such as air leakage, water ingress, and fogging in the later stage, directly affecting the product qualification rate. So if you find that the nose pillar is not normal, you must adjust it in a timely manner and not make ends meet.

　　调整机头立柱的核心原则很简单：让机头两侧与玻璃面的关键尺寸保持一致。具体操作步骤也很直观，不需要复杂的专业工具，操作人员跟着流程走就能完成，咱们一步步说清楚。

　　The core principle of adjusting the nose column is simple: keep the key dimensions on both sides of the nose consistent with the glass surface. The specific operation steps are also very intuitive, without the need for complex professional tools. Operators can follow the process to complete it. Let's explain step by step.

　　第一步，准备一块标准尺寸的玻璃，把它平稳放在封胶线的输送台上，确保玻璃摆放端正，没有歪斜，这是后续测量和调整的基础，玻璃放歪了，后续调整数据就会不准。第二步，操作设备把封胶机头落下来，让机头处于正常封胶时的工作位置，注意不要让机头接触到玻璃表面，避免损伤玻璃或机头部件。第三步，开始测量关键尺寸，这一步是调整的核心：首先测量玻璃面到机头气缸的距离，做好数值记录；然后再测量玻璃面到出胶体连接座的距离，同样记录好数值。这里要注意，两侧都要测量，也就是机头左边和右边的这两个尺寸都得测清楚。

　　The first step is to prepare a standard sized glass and place it steadily on the conveyor table of the sealing line, ensuring that the glass is placed upright and not skewed. This is the basis for subsequent measurement and adjustment. If the glass is placed crooked, the subsequent adjustment data will be inaccurate. Step 2, operate the equipment to lower the sealing machine head and place it in its normal sealing position. Be careful not to let the machine head touch the glass surface to avoid damaging the glass or machine head components. The third step is to start measuring the key dimensions, which is the core of the adjustment: first, measure the distance from the glass surface to the head cylinder and make a good record of the numerical value; Then measure the distance from the glass surface to the adhesive connector and record the value. Please note that measurements must be taken on both sides, specifically on the left and right sides of the nose.

　　第四步，根据测量结果进行调整。如果发现两侧的尺寸不一样，就通过机头立柱上的调节螺丝进行微调。调整时要耐心，拧动螺丝的幅度不要太大，调一点就重新测量一次。第五步，再次把机头落下来，重复之前的测量步骤，确认两侧的玻璃面到气缸、玻璃面到出胶体连接座的尺寸都完全一致。只要这两个尺寸调平了，机头立柱的平整度就没问题了，封胶时就能保证出胶均匀。

　　Step four, make adjustments based on the measurement results. If the dimensions on both sides are found to be different, fine tune them using the adjustment screws on the nose pillar. Be patient when adjusting, do not turn the screw too much, adjust a little and then re measure. Step 5, lower the machine head again and repeat the previous measurement steps to confirm that the dimensions from the glass surface on both sides to the cylinder and from the glass surface to the adhesive outlet connection seat are completely consistent. As long as these two dimensions are leveled, there will be no problem with the flatness of the machine head column, and even glue can be ensured during sealing.

　　这里给大家提几个实用的小提醒：调整时一定要先断电或锁定设备，避免调整过程中设备意外启动，保障操作安全；测量时可以用精度高一点的卷尺或卡尺，数值越准确，调整效果越好；另外，建议在每次批量生产前，都检查一下机头立柱的平整度，尤其是设备长时间运行后，部件可能会出现轻微偏移，提前检查能减少故障和返工。

　　Here are a few practical tips for everyone: When adjusting, be sure to turn off the power or lock the device first to avoid accidental startup during the adjustment process and ensure safe operation; When measuring, a more accurate tape measure or caliper can be used, and the more accurate the value, the better the adjustment effect; In addition, it is recommended to check the flatness of the machine head column before each batch production, especially after the equipment has been running for a long time, the components may have slight deviations. Checking in advance can reduce failures and rework.

　　其实中空玻璃生产线的很多故障和问题，都源于细节上的疏忽，像封胶线机头立柱不平这样的问题，只要掌握正确的调整方法，就能轻松解决。对生产企业来说，操作人员熟悉这些基础的调整和维护技巧，不仅能提高生产效率，还能保证产品质量，减少不必要的成本浪费。希望通过这次科普，能帮到一线的操作人员，在日常生产中更好地应对这类问题。如果大家在中空玻璃生产线的其他环节还有疑问，也可以多关注设备操作规范，或向有经验的师傅请教，让生产线始终保持高效稳定的运行状态。

　　In fact, many faults and problems in the production line of insulated glass stem from negligence in details, such as the unevenness of the sealing line head column. As long as the correct adjustment method is mastered, it can be easily solved. For production enterprises, operators familiar with these basic adjustment and maintenance skills can not only improve production efficiency, but also ensure product quality and reduce unnecessary cost waste. I hope that through this science popularization, frontline operators can better cope with such problems in daily production. If you have any questions about other aspects of the insulated glass production line, you can also pay more attention to the equipment operation specifications or consult experienced masters to keep the production line running efficiently and stably.

　　本文由 中空玻璃生产线   友情奉献.更多有关的知识请点击  http://www.jncsjx.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

　　This article is a friendly contribution from the insulating glass production line For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.