全自动封胶线卡壳？贴铝条后玻璃不走、报警？这样解决超简单

　　Fully automatic sealing line jamming? Does the glass not move or sound an alarm after pasting aluminum strips? This way it's super easy to solve

　　在中空玻璃生产车间，全自动封胶线是提升效率、保证封胶质量的核心设备。但实际操作中，设备难免会出现小故障，比如贴完铝条后玻璃突然不走，屏幕还随之报警，既耽误生产进度，又让操作人员手足无措。其实这类故障大多和设备的信号传递有关，并非疑难杂症。今天就以这个常见问题为切入点，给大家科普全自动封胶线的使用知识，教大家快速排查解决这类问题。

　　In the production workshop of insulated glass, the fully automatic sealing line is the core equipment to improve efficiency and ensure sealing quality. However, in practical operation, small malfunctions are inevitable in the equipment, such as when the glass suddenly stops moving after the aluminum strip is pasted, and the screen also alarms, which not only delays the production progress but also leaves the operators at a loss. In fact, most of these types of malfunctions are related to the signal transmission of the equipment, not difficult and complicated problems. Today, taking this common problem as the starting point, we will popularize the knowledge of using fully automatic sealing lines and teach you how to quickly troubleshoot and solve such problems.

　　先给大家理清这个故障的核心逻辑。全自动封胶线的运行全靠各个部件的信号协同，贴铝条环节也有明确的流程：贴铝条时，定位装置会弹出来固定玻璃位置，确保铝条贴装精准；等铝条贴好后，定位装置需要自动退回去，后续玻璃才能顺利传送至下一个封胶环节。而控制这个流程衔接的关键，就是气缸上的磁性开关。

　　Let me first clarify the core logic of this malfunction for everyone. The operation of the fully automatic sealing line relies entirely on the signal coordination of various components, and there is also a clear process for attaching aluminum strips: when attaching aluminum strips, the positioning device will pop out to fix the position of the glass, ensuring accurate installation of the aluminum strips; After the aluminum strip is attached, the positioning device needs to automatically retract before the glass can be smoothly transported to the next sealing process. The key to controlling the connection of this process is the magnetic switch on the cylinder.

　　很多人遇到玻璃不走、屏幕报警的情况，根源都出在这个磁性开关上。当定位装置退回后，气缸上的磁性开关需要及时检测到信号并反馈给控制系统，反馈成功后开关会亮灯；如果这个灯不亮，就意味着信号没有传递到位，控制系统接收不到“定位已退回”的指令，就会判定设备处于异常状态，进而触发报警，同时让玻璃停止传送。简单说，就是磁性开关“沉默”了，导致设备流程卡壳。

　　Many people encounter situations where the glass does not move and the screen alarms, and the root cause lies in this magnetic switch. After the positioning device is retracted, the magnetic switch on the cylinder needs to detect the signal in a timely manner and provide feedback to the control system. After successful feedback, the switch will light up; If this light is not on, it means that the signal has not been transmitted properly, and the control system cannot receive the command "positioning has been returned". It will determine that the device is in an abnormal state, trigger an alarm, and stop the glass transmission. Simply put, the magnetic switch has become silent, causing the device process to jam.

　　找到根源后，解决办法就很简单了。操作人员首先要做的，就是观察气缸上的磁性开关是否亮灯。如果没亮，先检查开关的安装位置是否准确——可能是定位装置退回后，开关没有对准气缸的磁性区域，导致检测不到信号，这时微调一下开关的安装位置，确保对准后再测试。如果位置没问题还是不亮，再检查开关的线路连接，看看是否有松动、脱落或破损的情况，重新插紧线路或更换损坏的开关即可。

　　After identifying the root cause, the solution becomes very simple. The first thing the operator needs to do is to observe whether the magnetic switch on the cylinder lights up. If it doesn't light up, first check if the installation position of the switch is accurate - it may be because the positioning device has been retracted and the switch is not aligned with the magnetic area of the cylinder, causing the signal to not be detected. At this time, fine tune the installation position of the switch to ensure alignment before testing. If there is no problem with the position and it still does not light up, check the circuit connection of the switch again to see if there is any looseness, detachment or damage. Simply re plug the circuit or replace the damaged switch.

　　这里要提醒大家，全自动封胶线的故障排查，核心就是“追信号、查衔接”。这类设备的运行是环环相扣的，每个环节的部件都有其信号传递职责，除了贴铝条后的磁性开关，其他如传感器、光电开关等部件出现信号异常，也可能导致设备停摆、报警。比如玻璃传送过程中如果触发“无料检测”报警，大概率是光电开关被遮挡或灵敏度不足，清理遮挡物或调整灵敏度就能解决。

　　Here we would like to remind everyone that the core of troubleshooting for fully automatic sealing lines is to "track signals and check connections". The operation of such devices is interdependent, and each component has its own signal transmission responsibility. In addition to the magnetic switch after the aluminum strip is attached, signal abnormalities in other components such as sensors and photoelectric switches may also cause the device to shut down and sound an alarm. For example, if the "no material detection" alarm is triggered during the glass conveying process, it is likely that the photoelectric switch is blocked or the sensitivity is insufficient. Clearing the obstruction or adjusting the sensitivity can solve the problem.

　　日常使用全自动封胶线时，做好基础维护能大幅减少这类故障。建议操作人员每天开工前，对设备的各个开关、传感器、气缸等关键部件进行检查，看看安装是否牢固、线路是否完好、表面是否有灰尘遮挡；定期对运动部件进行润滑，避免卡滞影响信号传递。另外，操作人员要熟悉设备的报警代码含义，不同代码对应不同故障类型，熟悉后能更快定位问题，减少停机时间。

　　Proper basic maintenance during daily use of fully automatic sealing lines can significantly reduce such malfunctions. It is recommended that operators inspect key components such as switches, sensors, and cylinders of the equipment before starting work every day to see if the installation is secure, if the wiring is intact, and if there is any dust covering the surface; Regularly lubricate moving parts to avoid jamming and affecting signal transmission. In addition, operators should be familiar with the meaning of the alarm codes of the equipment, and different codes correspond to different types of faults. After becoming familiar with them, they can quickly locate the problem and reduce downtime.

　　对中空玻璃生产企业来说，全自动封胶线的稳定运行直接关系到生产效率和产品质量。遇到贴铝条后玻璃不走、报警这类问题，不用慌，先查气缸磁性开关的信号传递，大概率能快速解决。希望通过这次科普，能帮大家掌握这类实用的故障排查技巧，在日常操作中更得心应手。如果遇到其他设备问题，也可以从“信号衔接”这个核心点入手排查，或咨询设备厂家的专业人员，让设备始终保持高效运行状态。

　　For insulated glass production enterprises, the stable operation of fully automatic sealing lines is directly related to production efficiency and product quality. When encountering problems such as glass not moving or alarm after pasting aluminum strips, there is no need to panic. First, check the signal transmission of the cylinder magnetic switch, which is likely to be quickly resolved. I hope that through this science popularization, we can help everyone master practical troubleshooting skills and become more proficient in daily operations. If you encounter other equipment problems, you can also start troubleshooting from the core point of "signal connection", or consult professional personnel from the equipment manufacturer to ensure that the equipment always operates efficiently.

　　本文由  全自动封胶线  友情奉献.更多有关的知识请点击  http://www.jncsjx.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

　　This article is a friendly contribution from the fully automatic sealing line For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.