
为啥玻璃厂都抢着上大型中空玻璃生产线?4 个核心原因太戳心!
时间:2025-12-19 来源:http://www.jncsjx.com/ 发布人:昌盛机械
为啥玻璃厂都抢着上大型中空玻璃生产线?4个核心原因太戳心!
Why are glass factories rushing to install large insulated glass production lines? Four core reasons are too heart wrenching!
最近跟不少玻璃厂老板聊天,发现大家都在纠结“要不要上大型中空玻璃生产线”。其实这根本不是跟风,而是这台设备实实在在戳中了玻璃厂的核心痛点——产能、人工、品质、市场,每一点都能帮老板们多赚钱!今天就把话说透,为啥越来越多厂抢着上,看完你就明白这钱花得值不值!
Recently, I have been chatting with many glass factory owners and found that everyone is struggling with whether to go to a large insulated glass production line. In fact, this is not simply following the trend, but this equipment has truly hit the core pain points of glass factories - production capacity, labor, quality, and market. Each point can help bosses make more money! Today, let me explain why more and more factories are rushing to join. After reading this, you will understand whether the money is worth it or not!
先说说最让老板们上头的——产能直接“开挂”,赶单再也不用愁!咱玻璃厂都懂,遇到幕墙工程、批量家装这种大订单,普通生产线真是有心无力:单班顶多做几百平,工人通宵熬夜赶工,累得够呛还容易出品质问题,交期还不一定能守住。但大型中空玻璃生产线不一样,全自动化流程太顶用了:机械臂自动上料、连续合片不耽误、同步封胶不停歇,单班产能轻松破千平!以前要加班两三天的订单,现在一天就能搞定,交期稳了,客户也愿意多下单,订单量直接往上冲。
First, let's talk about the most frustrating thing for bosses - the direct increase in production capacity, so you no longer have to worry about rushing orders! We all understand in glass factories that when it comes to large orders such as curtain wall engineering and bulk home decoration, ordinary production lines are really powerless: a single shift can only produce a few hundred square meters, workers stay up all night to rush to work, they are exhausted and prone to quality problems, and delivery times may not be guaranteed. But the large-scale insulated glass production line is different. The fully automated process is too advanced: the robotic arm automatically loads the material, continuous lamination does not delay, synchronous sealing does not stop, and the single shift production capacity easily breaks through thousands of square meters! Orders that used to require two or three days of overtime can now be completed in one day, with stable delivery times and customers willing to place more orders, resulting in a direct increase in order volume.
第二点,省人工还减损耗,成本降得太实在!以前做大型中空玻璃,最费的就是人力——一块大玻璃得3个人抬着搬,稍不留神就磕碎,损耗率高得心疼;涂胶、合片全靠工人经验,反复调整不说,丁基胶、密封胶浪费得厉害。现在大型线全靠机械臂精准抓取,零磕碰、零失误,不用再靠人扛肩挑,直接能省5-8个人工名额,一年下来人工成本省不少;而且数控系统把控涂胶量、合片精度,胶材浪费少了,玻璃损耗也降了,长期算下来真是太划算!
The second point is to save labor and reduce losses, and the cost reduction is too substantial! In the past, when making large insulated glass, the most labor-intensive task was labor - three people had to lift and move a large piece of glass, which could be easily broken if not careful, resulting in a high loss rate that was heart wrenching; The application of glue and lamination rely entirely on the experience of workers, and not to mention repeated adjustments, the waste of butyl glue and sealant is significant. Nowadays, large-scale production lines rely entirely on robotic arms for precise grasping, with zero collisions and errors. There is no need for people to shoulder and carry them, which can directly save 5-8 labor positions and significantly reduce labor costs over the course of a year; Moreover, the CNC system controls the amount of glue applied and the precision of lamination, reducing the waste of glue materials and glass loss. In the long run, it is really cost-effective!
第三点,能做“大尺寸玻璃”,直接抓牢高端市场!现在市场变了,幕墙、写字楼落地窗、别墅大玻璃的需求越来越多,很多都是3米以上的大尺寸中空玻璃。普通设备根本扛不住,要么切不了宽幅玻璃,要么合片歪歪扭扭,封胶也不稳定,高端订单想接都接不了。但大型中空玻璃生产线就是专门为大尺寸设计的,从切割、清洗到合片、封胶,全程稳定作业,别人做不了的订单你能接,高端市场的高利润直接攥在手里,比在低端市场卷价格香多了!
Thirdly, being able to produce "large-sized glass" can directly capture the high-end market! Now the market has changed. There is an increasing demand for curtain walls, french window in office buildings, and large glass in villas, many of which are large size insulating glass with a height of more than 3 meters. Ordinary equipment simply cannot withstand it, either it cannot cut wide glass, or the splicing is crooked and twisted, and the sealing is unstable. It cannot even accept high-end orders. But large-scale insulated glass production lines are specifically designed for large sizes, from cutting and cleaning to laminating and sealing, with stable operations throughout the entire process. You can take orders that others cannot do, and the high profits in the high-end market are directly in your hands, much more expensive than in the low-end market!
第四点,品质超稳定,返工率近乎零!中空玻璃最怕啥?漏风漏水、保温性差,最后返工赔钱还砸口碑。以前靠人工合片,误差大不说,涂胶还容易不均、带气泡,后期出问题是常事。大型线全靠数控定位,合片误差≤1mm,比指甲盖还小,胶线均匀得像尺子量过,没有气泡没有断点,密封性能、保温性都达标。客户验收一次就能过,不用再花时间修修补补,返工率几乎为零,既省了返工成本,又保住了厂子的口碑,真是一举两得。
The fourth point is that the quality is extremely stable and the rework rate is almost zero! What is the biggest fear of insulated glass? Leakage of air and water, poor insulation, and ultimately rework, resulting in losses and damaging reputation. Previously, manual lamination was relied upon, resulting in significant errors and uneven coating with bubbles, which were common issues in the later stages. The large-scale production line relies entirely on CNC positioning, with a joint error of ≤ 1mm, smaller than a fingernail cover. The glue line is evenly measured like a ruler, without bubbles or breaks, and the sealing performance and insulation meet the standards. Customers can pass the inspection once, without having to spend time repairing and repairing. The rework rate is almost zero, saving rework costs and maintaining the reputation of the factory. It's really a win-win situation.
其实玻璃厂选设备,本质就是看“能不能帮自己赚钱”。大型中空玻璃生产线不仅解决了产能焦虑,让你赶单不慌;还能省人工、减损耗,降低运营成本;更能帮你拿下大尺寸高端订单,赚更多利润;最后还能稳住品质,少操心返工的事。这4个核心原因,每一个都戳中了老板们的痛点,难怪大家都抢着上!
In fact, when choosing equipment for a glass factory, the essence is to see if it can help oneself make money. The large-scale insulated glass production line not only solves production capacity anxiety, but also allows you to rush orders without panic; It can also save labor, reduce losses, and lower operating costs; Can better help you secure large-sized high-end orders and earn more profits; Finally, we can maintain the quality and avoid worrying about rework. These 4 core reasons, each of which hits a pain point for bosses, no wonder everyone is rushing to join!
现在玻璃行业竞争这么卷,光靠拼价格没用,得靠设备升级抢市场、降成本。大型中空玻璃生产线不是“奢侈品”,而是帮你提升竞争力的“必需品”。想看看它实际怎么高效作业?可以看看厂家的实拍视频,机械臂上料、连续合片、精准封胶,每一步都丝滑又高效。如果你的厂也想扩产能、省成本、抓高端单,这台设备绝对值得重点考虑!
The competition in the glass industry is so fierce now, relying solely on price competition is useless. We have to rely on equipment upgrades to grab the market and reduce costs. A large-scale insulated glass production line is not a luxury item, but a necessity to help you enhance your competitiveness. Want to see how it actually works efficiently? You can watch the manufacturer's live action videos, where the robotic arm is used for feeding, continuous lamination, and precise sealing, each step is smooth and efficient. If your factory also wants to expand production capacity, save costs, and capture high-end orders, this equipment is definitely worth considering!
本文由 中空玻璃生产线 友情奉献.更多有关的知识请点击 http://www.jncsjx.com/ 真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.
This article is a friendly contribution from the insulating glass production line For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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