春节停机别忘保养！中空玻璃加工设备这样维护，开春开机不趴窝

　　Don't forget maintenance during the Spring Festival shutdown! The insulated glass processing equipment is maintained in this way, and it won't collapse when it starts up in spring

　　春节假期往往长达半月甚至更久，不少玻璃厂会直接关停中空玻璃加工设备。但若放任设备闲置不加维护，残留的水汽、胶渍、杂质很容易引发故障——喷头堵塞、部件卡滞、胶水泄漏等问题频发，开春开机后不仅要耗费大量时间检修，还可能耽误订单生产。作为专注中空玻璃设备的厂家，结合设备特性整理了针对性维护方案，按类别操作就能让设备保持良好状态，来年开工顺畅无忧。

　　The Spring Festival holiday often lasts for half a month or even longer, and many glass factories will directly shut down their insulated glass processing equipment. But if the equipment is left idle without maintenance, residual water vapor, glue stains, and impurities can easily cause malfunctions - problems such as nozzle blockage, component jamming, and glue leakage occur frequently. After starting up in spring, it not only takes a lot of time for maintenance, but may also delay order production. As a manufacturer specializing in insulated glass equipment, we have compiled targeted maintenance plans based on the characteristics of the equipment. By operating according to categories, we can keep the equipment in good condition and ensure smooth and worry free operation in the coming year.

　　中空玻璃清洗机的维护核心是防范水垢堆积与部件堵塞。清洗机的水箱、管道长期残留水分和清洗剂，停机后极易滋生水垢、沉积玻璃碎屑，进而堵塞喷淋喷嘴，导致开春清洗玻璃时出现水印、清洗不净等问题。维护时需先将水箱内的积水彻底排空，包括管道内的残留水分，避免死角留存；随后用清水反复冲洗水箱和管道1-2次，清除残留的清洗剂与杂质，再将内壁擦干；关键步骤是拆卸喷淋喷嘴，用软毛刷仔细清理喷孔内的污垢，确保通畅后重新安装，这一步虽繁琐，却能有效避免开机后喷嘴堵塞；最后在传送带轴承等金属部件表面涂抹防锈油，防止潮湿环境下生锈。

　　The maintenance core of the hollow glass cleaning machine is to prevent scale accumulation and component blockage. The water tank and pipeline of the cleaning machine have long-term residual moisture and cleaning agents, which can easily breed scale and deposit glass debris after shutdown, thereby blocking the spray nozzle and causing problems such as water marks and incomplete cleaning when cleaning glass in spring. During maintenance, it is necessary to thoroughly drain the accumulated water in the water tank, including any residual moisture in the pipes, to avoid dead corners from remaining; Subsequently, rinse the water tank and pipes repeatedly with clean water 1-2 times to remove residual cleaning agents and impurities, and then dry the inner walls; The key step is to disassemble the spray nozzle, carefully clean the dirt inside the spray hole with a soft bristled brush, ensure unobstructed flow, and reinstall. Although this step is cumbersome, it can effectively avoid nozzle blockage after turning on the machine; Finally, apply rust proof oil on the surface of metal components such as conveyor bearings to prevent rusting in humid environments.

　　合片机、合片充气板压机的维护重点在于保护定位系统与密封部件。这类设备依赖精准定位和密封性能保障生产质量，长期闲置可能导致定位传感器受潮失灵、密封胶条老化，进而引发合片偏移、充气泄漏等问题。维护时应先清理工作台面的玻璃渣与胶渍，尤其要注意擦拭红外或激光定位传感器，需使用干布轻擦，避免湿布导致受潮失灵；仔细检查铝条卡槽与密封胶条，若发现老化、磨损痕迹，应趁停机期间及时更换，避免开春生产时延误工期；同时排空气缸、气管等气动元件内的压缩空气，防止低温环境下冻裂，在金属活动部位添加润滑脂，确保开机后运转灵活。

　　The maintenance focus of the laminating machine and laminating inflatable plate press is to protect the positioning system and sealing components. This type of equipment relies on precise positioning and sealing performance to ensure production quality. Long term idle may cause the positioning sensor to become damp and malfunction, the sealing strip to age, and subsequently lead to problems such as misalignment and inflation leakage. When maintaining, the glass shards and glue stains on the workbench should be cleaned first, especially paying attention to wiping the infrared or laser positioning sensors. A dry cloth should be used to gently wipe them to avoid moisture and malfunction caused by wet cloth; Carefully inspect the aluminum strip slot and sealing strip. If aging or wear marks are found, they should be replaced in a timely manner during the shutdown period to avoid delaying the construction period during spring production; At the same time, empty the compressed air inside the pneumatic components such as cylinders and air pipes to prevent freezing and cracking in low-temperature environments. Add lubricating grease to the metal moving parts to ensure flexible operation after startup.

　　打胶机、丁基胶涂布机的维护关键是清理胶路残留，防止胶水凝固。胶管、胶泵内残留的丁基胶或密封胶长期闲置会凝固结块，堵塞管路，后续清理难度极大。维护时需先将胶桶内剩余的胶水用完或密封保存，避免浪费；然后使用设备专用清洗液或溶剂，反复冲洗胶管、胶泵与胶头3-4次，直至排出的液体无胶渣残留；最后在胶泵内壁与胶头密封处涂抹专用润滑油，既防止部件干磨损坏，也能避免残留胶水凝固粘连。

　　The key to maintaining glue dispensing machines and butyl rubber coating machines is to clean the residue on the glue path and prevent the glue from solidifying. The residual butyl rubber or sealant in the rubber hose and pump will solidify and block the pipeline if left idle for a long time, making it extremely difficult to clean afterwards. During maintenance, the remaining glue in the glue bucket should be used up or sealed for storage to avoid waste; Then use equipment specific cleaning solution or solvent to repeatedly rinse the rubber hose, rubber pump, and rubber head 3-4 times until there is no residue of rubber residue in the discharged liquid; Finally, apply special lubricating oil to the sealing area between the inner wall of the glue pump and the glue head, which not only prevents dry wear and damage to the components, but also avoids residual glue from solidifying and sticking.

　　所有中空玻璃加工设备均需做好断电、防潮、防尘的通用维护。首先关闭总电源并拔掉插头，避免春节期间电压波动损坏电路；若车间环境潮湿，可在设备旁放置干燥剂，尤其要重点保护触屏、电路板等精密控制系统，防范受潮短路；最后用防尘布将设备整体覆盖，阻挡灰尘进入部件缝隙，减少后续清洁工作量。

　　All insulated glass processing equipment must undergo general maintenance for power-off, moisture resistance, and dust prevention. Firstly, turn off the main power and unplug the plug to avoid voltage fluctuations that may damage the circuit during the Spring Festival; If the workshop environment is humid, desiccants can be placed next to the equipment, especially to protect precision control systems such as touch screens and circuit boards from moisture and short circuits; Finally, cover the entire device with a dust-proof cloth to prevent dust from entering the gaps of the components and reduce the subsequent cleaning workload.

　　春节设备保养看似占用时间，实则能有效规避开春后的检修麻烦与生产延误。按上述方法分类维护，既能延长设备使用寿命，也能保障开工后快速恢复高效生产。若对具体部件的维护操作存在疑问，可随时咨询设备厂家获取专业指导，让设备在假期后依然保持最佳状态，助力新一年订单顺利推进。

　　Spring Festival equipment maintenance may seem time-consuming, but it can effectively avoid maintenance troubles and production delays after the start of spring. Classifying and maintaining according to the above methods can not only extend the service life of equipment, but also ensure the rapid recovery of efficient production after starting work. If you have any questions about the maintenance operation of specific components, you can consult the equipment manufacturer at any time for professional guidance, so that the equipment can maintain its best condition after the holiday and help smoothly advance orders for the new year.

　　本文由  中空玻璃加工设备 友情奉献.更多有关的知识请点击  http://www.jncsjx.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

　　This article is a friendly contribution from insulating glass processing equipment For more related knowledge, please click http://www.jncsjx.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.