玻璃涂布机的操作流程以下是关键步骤和注意事项：

　　The following are the key steps and precautions for operating a glass coating machine:

　　一、开机前准备

　　1、 Preparation before startup

　　1.设备检查

　　1. Equipment inspection

　　确认气源压力正常（如压缩空气压力≥0.5MPa），检查导辊、轴承、传动装置、电机及控制设备是否完好。

　　Confirm that the air source pressure is normal (such as compressed air pressure ≥ 0.5MPa), and check whether the guide rollers, bearings, transmission devices, motors, and control equipment are intact.

　　清洁涂布头及设备表面，避免残留物影响涂布效果。

　　Clean the coating head and equipment surface to avoid residue affecting the coating effect.

　　检查安全防护设施（如踏板、阀门、仪表等）是否正常。

　　Check if the safety protection facilities (such as pedals, valves, instruments, etc.) are functioning properly.

　　2.材料与参数设置

　　2. Material and parameter settings

　　准备符合质量标准的玻璃基材和涂料，确保无污染。

　　Prepare glass substrates and coatings that meet quality standards to ensure no contamination.

　　根据工艺要求预设涂布速度、厚度、温度（如烘箱预热至140°C左右）。

　　According to the process requirements, preset the coating speed, thickness, and temperature (such as preheating the oven to around 140 ° C).

　　二、启动与涂布操作

　　2、 Start up and coating operation

　　1.设备启动

　　1. Device startup

　　开启压缩空气、循环泵及加热系统（如油锅炉需预热至160°C）。

　　Turn on the compressed air, circulation pump, and heating system (if the oil boiler needs to be preheated to 160 ° C).

　　启动干燥风机和温控仪，确认温度达到工艺要求。

　　Start the drying fan and temperature controller to confirm that the temperature meets the process requirements.

　　2.基材处理

　　2. Substrate treatment

　　将玻璃基材平稳放置于放卷装置，调整张力防止跑偏或起皱。

　　Place the glass substrate steadily on the unwinding device, adjust the tension to prevent deviation or wrinkling.

　　引纸时保持低速（如20米/分钟），由专人指挥操作。

　　When guiding the paper, maintain a low speed (such as 20 meters per minute) and have a dedicated person command the operation.

　　3.涂布过程

　　3. Coating process

　　启动涂布头，监控涂料流量和涂层均匀性，及时调整参数。

　　Activate the coating head, monitor the flow rate and uniformity of the coating, and adjust parameters in a timely manner.

　　开启气刀或刮刀装置，确保涂布厚度符合设计标准。

　　Turn on the air knife or scraper device to ensure that the coating thickness meets the design standards.

　　三、干燥与收卷

　　3、 Drying and winding

　　1.干燥固化

　　1. Drying and curing

　　涂布后的基材进入烘箱或干燥系统，温度需逐步降低至60°C以下再关闭。

　　After coating, the substrate enters the oven or drying system, and the temperature needs to be gradually reduced to below 60 ° C before closing.

　　2.收卷与检测

　　2. Roll up and testing

　　调整收卷张力，避免基材松弛或变形。

　　Adjust the winding tension to avoid substrate relaxation or deformation.

　　每批次完成后取样检测涂层质量（如附着力、厚度误差≤1mm）。

　　After each batch is completed, sample and test the coating quality (such as adhesion and thickness error ≤ 1mm).

　　四、关机与维护

　　4、 Shutdown and maintenance

　　1.停机步骤

　　1. Shutdown steps

　　关闭加热系统，待温度降至安全范围后停止风机和压缩空气。

　　Turn off the heating system and stop the fan and compressed air after the temperature drops to a safe range.

　　彻底清洁涂布头、刮刀等部件，防止涂料残留。

　　Thoroughly clean the coating head, scraper, and other components to prevent paint residue.

　　2.日常维护

　　2. Daily maintenance

　　定期润滑气缸、滑轨等运动部件，检查螺栓紧固情况。

　　Regularly lubricate moving parts such as cylinders and slides, and check the tightening of bolts.

　　注意事项

　　Precautions

　　安全防护：操作时需佩戴防护用具，避免高温或机械伤害。

　　Safety protection: Wear protective equipment during operation to avoid high temperatures or mechanical injuries.

　　参数调整：根据玻璃基材特性（如热膨胀系数）灵活调整涂布速度和温度。

　　Parameter adjustment: Flexibly adjust the coating speed and temperature based on the characteristics of the glass substrate, such as thermal expansion coefficient.

　　如需更详细的参数设置或特定机型操作说明，可参考上述来源中的具体流程。

　　For more detailed parameter settings or specific model operation instructions, please refer to the specific process in the above sources.

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