
中空玻璃的充气生产过程控制与组装要求
时间:2022-07-15 来源:http://www.jncsjx.com/ 发布人:昌盛机械
中空玻璃的充气生产过程控制与组装要求
Control and assembly requirements for the inflation production process of insulating glass
中空玻璃的生产过程中为重要的就是密封环节了,除此之外还有一个同样重要而且在操作系数上来说也是更加困难。中空玻璃的卖点就在于隔音隔热、保温等一系列优良性能,这些性能靠的基本就是中间的充气、之后的密封,这两步骤决定了中空玻璃质量、性能的好坏。今天小编就给大家说说关于中空玻璃的生产条件与组装要求。
In the production process of insulating glass, the most important is the sealing link. In addition, there is also an equally important and more difficult operation factor. The selling point of insulating glass lies in a series of excellent properties such as sound insulation, heat insulation and heat preservation. These properties basically depend on the inflation in the middle and the sealing after. These two steps determine the quality and performance of insulating glass. Today, Xiaobian will tell you about the production conditions and assembly requirements of insulating glass.
中空玻璃的原理与充气生产过程控制:
Principle of insulating glass and inflation production process control:
中空玻璃中间夹层是要充进惰性气体,惰性气体不容易与外界发生反应,所以这才能让中空玻璃具备隔音、隔热等优良性能。在中空玻璃中的惰性气体多用氩气,但是氩气是一种无色无味的气体,且其充气浓度不易测量。那如何测量,充气中空玻璃呢。
The middle interlayer of insulating glass is filled with inert gas, which is not easy to react with the outside world, so this can make insulating glass have excellent properties such as sound insulation and heat insulation. Argon is often used as an inert gas in insulating glass, but argon is a colorless and odorless gas, and its inflation concentration is difficult to measure. How to measure, inflatable insulating glass.
充气中空玻璃的生产过程控制概念是,为确保充气中空玻璃生产过程处于受控状态,对影响充气浓度质量的生产过程所采取的作业技术和生产过程的分析、诊断和实时监控。它的作用在于对生产过程的质量控制进行系统安排,对直接或间接影响过程质量的因素进行重控制并制定实施控制计划,确保过程质量。
The production process control concept of inflatable insulating glass is the analysis, diagnosis and real-time monitoring of the operation technology and production process that affect the quality of inflatable concentration in order to ensure that the production process of inflatable insulating glass is under control. Its role is to systematically arrange the quality control of the production process, re control the factors that directly or indirectly affect the process quality, and formulate and implement the control plan to ensure the process quality.
目前的测试方法大体可以分为两种:(1)传感器对从排气孔所收集的气体与所设置的气体浓度相比较,以判断是否达到要求。
The current test methods can be roughly divided into two kinds: (1) the sensor compares the gas collected from the exhaust hole with the set gas concentration to judge whether it meets the requirements.
(2)传感器对排气孔所收集的气体与所设置的气体浓度进行动态比较并给出浓度、气压和流速等实时曲线,不但从浓度上判断而且从曲线形状上判断,充气的实际浓度。二者相比,由于=二种方法不仅仅是两个值的比较,而是对整个充气过程的描述,是目前充气过程实时监控的的生产控制手段。
(2) The sensor dynamically compares the gas collected by the exhaust hole with the set gas concentration and gives the real-time curves of concentration, pressure and flow rate. It can judge the actual concentration of inflation not only from the concentration but also from the curve shape. Compared with the two methods, the two methods are not only the comparison of two values, but also the description of the whole inflation process. They are advanced production control means for real-time monitoring of the inflation process at present.
中空玻璃充气生产过程中需要注意的事项:
Matters needing attention in the process of insulating glass inflation production:
充气中空玻璃中的氩气需要大约6~8小时才能完全扩散,因此,对中空玻璃氩气初始浓度的检测需在气体完全扩散后才能进行。因此,无论是对充气中空玻璃浓度的在线检测抑或是在惰性气体完全扩散的6~8小时后再检测
It takes about 6~8 hours for the argon in the inflatable insulating glass to fully diffuse. Therefore, the detection of the initial concentration of argon in the insulating glass can only be carried out after the gas is completely diffused. Therefore, whether it is the on-line detection of the concentration of inflatable insulating glass or the detection after 6~8 hours of complete diffusion of inert gas
造成充气中空玻璃初始浓度低的主要原因在于充气过程中出现的紊流现象。对充气中空玻璃生产控制的意义在于对整个充气过程进行实时监控,从而有效地避免中空玻璃充气过程中可能出现的紊流现象,提高和保证充气质量的稳定性。
The main reason for the low initial concentration of inflatable insulating glass is the turbulence phenomenon during inflation. The significance of the production control of inflatable insulating glass lies in the real-time monitoring of the whole inflation process, so as to effectively avoid the turbulence phenomenon that may occur in the inflation process of insulating glass, and improve and ensure the stability of inflation quality.
中空玻璃的组装要求:
Assembly requirements of insulating glass:
对环境的要求:温度也应在10-30度之间;2、相对湿度的要求:此种中空玻璃对相对湿度的要求稍低一些,正常情况即可。但应注意的是,干燥剂应选择正规厂家的合格产品,以保证干燥剂的有效使用。干燥剂开封后很好于二十四小时之内用完,因为聚硫胶的透气性较大,密封性差,因此要采用双道密封。用丁基胶作为一道密封,起到阴隔气体的作用。用聚硫胶作为二道密封,主要作用是粘结作用,其次才是隔气作用。实践证明,单产密封的中空玻璃寿命只有5年左右,而双道密封的中空玻璃寿命可长达20年甚至40年以上
Environmental requirements: the temperature should also be between 10-30 degrees; 2. Requirements for relative humidity: this kind of insulating glass has slightly lower requirements for relative humidity, which is OK under normal conditions. However, it should be noted that the desiccant should choose qualified products from regular manufacturers to ensure the effective use of desiccant. The desiccant can be used up within 24 hours after it is opened. Because polysulfide glue has high permeability and poor sealing, double sealing should be adopted. Butyl rubber is used as a seal to isolate gas. Polysulfide glue is used as the secondary seal, which is mainly used for bonding, followed by gas isolation. Practice has proved that the service life of insulating glass with unit production seal is only about 5 years, while the service life of insulating glass with double seal can be as long as 20 years or even more
以上就是为大家介绍的有关中空玻璃加工设备的详细的介绍,希望对您有所帮助.如果您有什么疑问的话,欢迎联系我们.我们将以的态度,为您提供服务.http://linshi.jncsjx.com
The above is a detailed introduction about insulating glass processing equipment, which I hope will be helpful to you If you have any questions, please contact us We will provide you with professional service http://linshi.jncsjx.com
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