
中空玻璃加工设备:立式与卧式清洗机的差异化解析
时间:2025-06-06 来源:http://www.jncsjx.com/ 发布人:昌盛机械
在中空玻璃生产流程中,清洗机作为关键设备,其结构形式直接影响加工效率与成品质量。立式清洗机与卧式清洗机作为两大主流类型,在空间适配性、工艺适应性及操作便捷性方面展现出显著差异。
In the production process of insulating glass, the cleaning machine is a key equipment, and its structural form directly affects the processing efficiency and finished product quality. Vertical and horizontal cleaning machines, as the two mainstream types, exhibit significant differences in space adaptability, process adaptability, and operational convenience.
立式清洗机的核心优势在于垂直空间利用。设备主体呈塔式结构,玻璃板材通过传送辊道竖直进入清洗舱。这种设计使设备占地面积大幅减少,尤其适合厂房层高充裕但平面空间有限的加工场景。在清洗过程中,玻璃两侧同步布置的多组毛刷或海绵辊以垂直方向旋转,配合高压喷淋系统,可同时完成双面去污。对于厚度超过12毫米的厚玻璃或异形玻璃,立式结构的夹持稳定性更具优势,减少因重力导致的弯曲变形风险。
The core advantage of a vertical cleaning machine lies in the utilization of vertical space. The main body of the equipment is in a tower structure, and glass sheets enter the cleaning compartment vertically through a conveyor roller. This design significantly reduces the footprint of the equipment, especially suitable for processing scenarios with ample floor height but limited floor space in factories. During the cleaning process, multiple sets of brushes or sponge rollers arranged synchronously on both sides of the glass rotate vertically, and with the help of a high-pressure spray system, double-sided cleaning can be completed simultaneously. For thick glass or irregular glass with a thickness exceeding 12 millimeters, the clamping stability of the vertical structure is more advantageous, reducing the risk of bending deformation caused by gravity.
卧式清洗机则以水平传送为特征。玻璃平铺在输送带上,依次通过预洗、主洗、漂洗、风干等工位。这种布局便于集成多道清洗工序,形成连续生产线。卧式结构对玻璃尺寸的兼容性更强,可轻松应对超大板面玻璃的加工需求。在清洗介质方面,卧式机型更易配置超声波清洗模块,通过空化效应去除玻璃表面的顽固污渍,如胶痕、油墨等。对于Low-E玻璃等镀膜产品,卧式清洗机的水平传送方式可避免立式夹持可能造成的膜层损伤。
Horizontal cleaning machines are characterized by horizontal conveying. The glass is laid flat on the conveyor belt and sequentially passes through pre washing, main washing, rinsing, air drying and other workstations. This layout facilitates the integration of multiple cleaning processes to form a continuous production line. The horizontal structure has stronger compatibility with glass dimensions and can easily meet the processing needs of ultra large panel glass. In terms of cleaning media, horizontal models are more easily equipped with ultrasonic cleaning modules, which remove stubborn stains such as glue marks and ink on the glass surface through cavitation effect. For coating products such as Low-E glass, the horizontal conveying method of the horizontal cleaning machine can avoid the film damage that may be caused by vertical clamping.
工艺适应性差异体现在清洗对象与效果维度。立式清洗机在清洗双层或三层中空玻璃时,可通过调整传送速度与刷洗压力,确保间隔条周围区域的清洁度。而卧式清洗机在处理夹胶玻璃时,其水平传送特性可防止胶层因重力产生的微小位移。在干燥环节,立式机型多采用垂直风刀,利用重力辅助脱水;卧式机型则配备多组热风刀,形成立体风幕,加速玻璃表面水膜蒸发。
The differences in process adaptability are reflected in the dimensions of cleaning objects and effects. When cleaning double-layer or three-layer insulated glass, the vertical cleaning machine can ensure the cleanliness of the area around the spacer by adjusting the conveying speed and brushing pressure. When processing laminated glass, the horizontal conveying characteristic of the horizontal cleaning machine can prevent small displacement of the adhesive layer due to gravity. In the drying process, vertical models often use vertical air knives and gravity assisted dehydration; The horizontal model is equipped with multiple sets of hot air knives, forming a three-dimensional air curtain to accelerate the evaporation of water film on the glass surface.
操作维护层面,立式清洗机的垂直结构使毛刷更换、喷嘴调试需在高空作业平台完成,对操作人员安全防护要求较高。卧式机型的模块化设计则便于快速拆装,日常维护可在一层平面完成。在能耗方面,立式机型因传动部件集中,单位面积能耗相对较低;卧式机型因传送带长度增加,驱动电机功率需求相应提升。
At the operational and maintenance level, the vertical structure of the vertical cleaning machine requires brush replacement and nozzle debugging to be completed on a high-altitude work platform, which places high demands on the safety protection of operators. The modular design of horizontal models facilitates quick disassembly and assembly, and daily maintenance can be completed on the first floor. In terms of energy consumption, vertical models have relatively low energy consumption per unit area due to the concentration of transmission components; Due to the increase in the length of the conveyor belt, the power demand of the drive motor for horizontal models has correspondingly increased.
两种机型在智能化升级路径上各有侧重。立式清洗机更易集成自动测厚系统,通过激光传感器实时调整清洗参数;卧式机型则可搭载在线缺陷检测模块,利用工业相机对玻璃表面进行全尺寸扫描。随着工业4.0推进,立式与卧式清洗机正通过物联网技术实现数据互联,构建中空玻璃加工的智能清洁单元。
Both models have their own emphasis on the path of intelligent upgrade. Vertical cleaning machines are easier to integrate with automatic thickness measurement systems and adjust cleaning parameters in real-time through laser sensors; Horizontal models can be equipped with online defect detection modules, which use industrial cameras to perform full-size scanning of glass surfaces. With the advancement of Industry 4.0, vertical and horizontal cleaning machines are achieving data interconnection through IoT technology, constructing intelligent cleaning units for hollow glass processing.
立式与卧式清洗机作为中空玻璃加工领域的互补设备,其差异源于空间结构、工艺需求及操作逻辑的根本区别。加工企业需根据产品谱系、厂房条件及产能规划,选择适配的清洗解决方案,或在生产线中组合配置,以实现清洁效率与加工品质的最优化。
As complementary equipment in the field of hollow glass processing, vertical and horizontal cleaning machines differ fundamentally in terms of spatial structure, process requirements, and operational logic. Processing enterprises need to choose suitable cleaning solutions based on product spectrum, factory conditions, and production capacity planning, or combine them in the production line to achieve the optimization of cleaning efficiency and processing quality.
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