生产中空玻璃需要哪些设备?

时间:2023-12-18 来源:http://www.jncsjx.com/ 发布人:昌盛机械

要了解生产中空玻璃需要什么设备之前我们先了解下生产中空玻璃都需要哪些步骤,以此为基础我们跟大家介绍各个环节我们需要哪些设备。

To understand what equipment is needed for producing insulating glass, let's first understand the steps required for producing insulating glass. Based on this, we will introduce to you which equipment is needed for each link.

生产中空玻璃大致需要经过以下几个环节:玻璃裁切→磨边→清洗干燥→制框→灌装干燥剂→涂布丁基胶→上框→合片压片→封胶→固化等几个流程。下面小编就跟大家详细的介绍下具体每个流程所对应的机械设备,并且小编会支出该设备是否有必要配备该设备的重要性有多少。

The production of insulating glass generally requires several processes, including glass cutting, edge grinding, cleaning and drying, framing, filling with desiccant, coating with butyl adhesive, framing, laminating and pressing, sealing, and curing. Below, the editor will provide a detailed introduction to the specific mechanical equipment corresponding to each process, and explain the importance of whether it is necessary to equip the equipment.

玻璃裁切

Glass cutting

玻璃裁切我们可以使用玻璃裁切机来完成这项工作,他的有点是精密度高,效率快并且可以切割圆形、矩形等各种形状的小片玻璃。效率和质量要原告人工切割!高质量的玻璃切割可以减轻下一道工序磨边的工作量,提高整体的工作效率。

We can use a glass cutting machine to complete this task. Its advantages are high precision, fast efficiency, and the ability to cut small pieces of glass in various shapes such as circles and rectangles. Efficiency and quality require manual cutting by the plaintiff! High quality glass cutting can reduce the workload of edge grinding in the next process and improve overall work efficiency.

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这道工序我们可以使用玻璃磨边机,但是小编不建议使用玻璃磨边机,玻璃的磨边我们可以选用人工手工打磨,我们可以用人工操作角磨机配合金刚砂轮来对玻璃进行整体打磨,如果玻璃的厚度较薄的话,建议使用油石进行打磨,油石打磨的优点是摸出来的玻璃平滑质量高不易碎,而无论使用角磨机还是使用其他磨边设备打磨玻璃厚度薄的玻璃都容易出现玻璃破碎的情况!

We can use a glass edging machine for this process, but I do not recommend using a glass edging machine. We can choose to manually polish the edges of the glass. We can use a manually operated angle grinder combined with a diamond grinding wheel to polish the glass as a whole. If the thickness of the glass is thin, it is recommended to use an oilstone for polishing. The advantage of oilstone polishing is that the glass touched is smooth, high-quality, and not easily broken, Whether using an angle grinder or other edge grinding equipment to polish glass with thin thickness, glass breakage is prone to occur!

清洗干燥

Cleaning and drying

中空玻璃制作过程中的清洗干燥环节我们可以使用玻璃清洗机,改设备也属于我们加工制作中空玻璃中必备的设备之一,人工清洗玻璃并干燥耗费的时间太长,严重影响中空玻璃的整体加工效率,玻璃清洗机不但能够对玻璃进行表面的清理工作还能同时对清洗完成的玻璃进行干燥,玻璃处理完成后可直接进入下一个流程方便快捷,这里小编建议中小企业购买卧式玻璃清洗机,便宜效率也高,同时也节省厂房空间。

In the cleaning and drying process of insulating glass production, we can use a glass cleaning machine, and modifying the equipment is also one of the necessary equipment for processing and producing insulating glass. Manually cleaning and drying the glass takes too long, seriously affecting the overall processing efficiency of insulating glass. The glass cleaning machine can not only clean the surface of the glass, but also dry the cleaned glass at the same time, After the glass processing is completed, it can directly enter the next process, which is convenient and fast. Here, the editor suggests that small and medium-sized enterprises purchase horizontal glass cleaning machines, which are cheap, efficient, and also save factory space.

制框

Framing

制框也就是我们常说的把铝条根据我们中空玻璃的订单要求进行弯折!这个流程我们要用到的设备是铝条折弯机。这一步小编也建议使用机械设备,这一步我们要使用的设备是铝条折弯机,他的优点是效率高,加工后的铝条整体美观,主要的是很少对原材料进行损耗,人工弯折会浪费大量的铝条,即便操作熟练的工人也会出现对原材料的损耗。

Making frames, also known as bending aluminum strips according to the requirements of our insulated glass orders, is what we often say! The equipment we need to use in this process is an aluminum bar bending machine. In this step, the editor also suggests using mechanical equipment. The equipment we need to use in this step is an aluminum bar bending machine, which has the advantages of high efficiency and overall aesthetic appearance of the processed aluminum bars. The most important thing is that there is little loss of raw materials. Manual bending will waste a large amount of aluminum bars, and even skilled workers will experience loss of raw materials.

涂布丁基胶

Coating butyl adhesive

这个流程我们需要用到的设备为丁基胶涂布机,该设备能够快速的完成整个流程,效率远高人工,并且经过加工后的铝条整体也非常的美观。丁基胶也能够较为的均匀的附着在铝条的表面。

The equipment we need for this process is a butyl adhesive coating machine, which can quickly complete the entire process with much higher efficiency than manual labor, and the processed aluminum strip is also very beautiful overall. Butyl adhesive can also adhere perfectly and uniformly to the surface of aluminum strips.

上框、合片压片

Upper frame, lamination and pressing

由于没有什么特别需要介绍的所以小编讲两个步骤何为一处同大家介绍,这两个步骤我们完全可以使用人工取代,当然如果各位的预算足够的话也可以使用上片机来进行操作,但是这一流程的工序使用机械操作与使用人工操作的差别和效率不是非常的巨大,基本能够在我们忍受的范围内,还是那句如果各位的预算足够可以使用上片合片机来取代人工,此设备不是我们生产中空玻璃时所必备的设备。

Since there is nothing particularly important to introduce, the editor will explain two steps. We can completely replace these two steps with manual labor. Of course, if your budget is sufficient, you can also use a loading machine for operation. However, the difference and efficiency between using mechanical operation and using manual operation in this process are not very significant, and it can basically be within our tolerance range, If your budget is sufficient, you can use a laminating machine to replace manual labor. This equipment is not essential for our production of insulating glass.

封胶

Sealing glue

中空玻璃的封胶工作是整个中空玻璃制作过程中为重要也为耗损人力和时间的一个流程,这个流程强烈大家使用中空玻璃打胶机。人工涂胶不单单效率低下、产品质量、美观程度都大打折扣主要的也会对胶体本身造成很多的浪费。对一块中空玻璃进行封胶需要少1到2名工人操作,切效率低工作量大切对工人的技术手法要求都非常的高,而中空玻璃打胶机能够所有问题。

The sealing work of insulating glass is the most important and time-consuming process in the entire process of insulating glass production. We strongly recommend using a insulating glass gluing machine for this process. Artificial glue application not only has low efficiency, but also greatly reduces product quality and aesthetics. The most important thing is that it can cause a lot of waste to the glue itself. Sealing a piece of insulated glass requires at least 1 to 2 workers to operate, with low cutting efficiency and high workload. The technical skills required for workers are very high, and the insulated glass gluing machine can perfectly solve all problems.

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