The main factors affecting the quality of insulating glass equipment are the selection of raw materials and manufacturing process. The quality of raw materials will directly affect the quality and service life of insulating glass. At present, there are mainly three kinds of insulating glass in China: aluminum groove single seal, aluminum groove double seal, and composite sealant strip insulating glass. Due to its poor sealing performance and easy moisture ingress, the single channel aluminum seal has been gradually eliminated due to its short service life and glass condensation and frosting.
After the glass material is given, such as ordinary flat glass or tempered glass, the breaking strength of the original glass will be determined according to the glass strength design theory. As the glass produced by the insulating glass machine is composed of two (or more) pieces of glass, the surrounding seal forms a sealed air layer. When one glass of the insulating glass is loaded, the glass on the stress surface deforms and compresses the gas in the insulating layer, and the gas pressure increases, transferring part of the load to the other glass. Therefore, under the gas sealing state, the two pieces of insulating glass bear the load together, and the two pieces of glass deform at the same time. Hollow glass is two or more layers of flat glass, which is made of aluminum frames filled with desiccant and bonded with butyl wave and polysulfide adhesive.
The original piece of glass for manufacturing insulating glass equipment can be colorless float glass, coated glass, tempered glass, laminated glass, etc. The use of ordinary flat glass should be avoided. The transparency and strength of ordinary flat glass cannot meet the requirements. The original glass sheet mentioned above shall meet the requirements of corresponding standards and can only be used after passing the inspection. Before cutting different batches of glass from different manufacturers, first check whether there is color difference, and use the glass with large color difference in different projects or different building facades. The glass cutting size shall be strictly implemented according to the requirements of the drawing. At the same time, the operator shall pay attention to the glass surface, and there shall be no obvious scratches, bubbles, etc. Selection of aluminum strips and corners: the thickness of aluminum strips shall be between 0.30mm and 0.35mm, the thickness shall be uniform, and the air holes shall be evenly distributed. The aluminum bar must be subject to anodization or decontamination treatment. It is necessary to select high-quality and high-grade products to improve the utilization rate of aluminum bar. The size of the corner shall be selected and the surface shall be wiped clean.
The advantages of insulating glass equipment are energy conservation and environmental protection. The energy consumption of modern buildings is mainly air conditioning and lighting, with the former accounting for 55% and the latter accounting for 23%. Glass is a material that is easy to heat transfer in the exterior wall of buildings. The insulating glass production lines used by most glass processing plants are semi-automatic plate pressing or rolling production equipment, and the speed of their production rhythm is mainly limited by the speed of the tablet press and the speed of the online cleaning machine. If you want to improve the rate of finished products submitted at one time, you need to implement the self inspection and mutual inspection of each process before lamination, from the inspection of the upper plate, aluminum frame manufacturing to butyl rubber coating, especially the quality inspection of the upper plate process, because anything can be basically revealed in this process, and can be easily remedied before lamination.
The above is a detailed introduction to the butyl rubber coating machine for insulating glass. I hope it will be helpful to you. If you have any questions, please contact us. We will provide you with professional services http://www.jncsjx.com